C6 Tech/Performance LS2, LS3, LS7, LS9 Corvette Technical Info, Internal Engine, External Engine, Tech Topics, Basic Tech, Maintenance, How to Remove & Replace
Sponsored by:
Sponsored by:

Keep blowing same O2 sensor???

Thread Tools
 
Search this Thread
 
Old Mar 15, 2018 | 07:46 PM
  #1  
Legal Alien's Avatar
Legal Alien
Thread Starter
Pro
10 Year Member
 
Joined: Apr 2011
Posts: 568
Likes: 4
From: Cambridge
Default Keep blowing same O2 sensor???

I've just swapped out (for the third time) my bank 2 sensor 1 HOS. I know for a fact in a few months it will fail again for the same reason. It keeps failing for the heater control circuit.

I suspected it was a wiring/loom issue but I have switched the sensors over and immediately replicated the fault on bank 1.

What would keep causing the same o2 sensor to fail for such a strange fault?

Anyone seen this before?
Reply
Old Mar 15, 2018 | 10:16 PM
  #2  
xBoostx's Avatar
xBoostx
Melting Slicks
15 Year Member
Liked
Loved
Community Favorite
 
Joined: Jun 2006
Posts: 2,497
Likes: 261
From: Miami Florida
Default

Sensors can not be touched or washed so why they come with a protective cover and when anti seize is applied to the threads it should not contact sensor area hope this helps.
Reply
Old Mar 15, 2018 | 10:49 PM
  #3  
Dano523's Avatar
Dano523
Race Director
10 Year Member
Community Builder
Community Influencer
Top Answer: 1
 
Joined: Dec 2013
Posts: 12,502
Likes: 3,631
Default

What mod's, since if the heater in the O2 is burning out over and over again, then that bank is running way to rich at start up (or some other problem leading to the same), and the reason that the heater is left on way too long after initial start up instead.
Reply
Old Mar 16, 2018 | 06:29 AM
  #4  
Legal Alien's Avatar
Legal Alien
Thread Starter
Pro
10 Year Member
 
Joined: Apr 2011
Posts: 568
Likes: 4
From: Cambridge
Default

Originally Posted by Dano523
What mod's, since if the heater in the O2 is burning out over and over again, then that bank is running way to rich at start up (or some other problem leading to the same), and the reason that the heater is left on way too long after initial start up instead.
I think you could be onto something here Dano.

The car has CAI, FAST, Headers, 160 Stat and a tune. All of this was done before I purchased it in 2011 with 60k miles.

I ran it daily in the USA for 5 years without any problems and put another 50k miles on her. Just before I moved back to UK the B2S1 HOS failed for the heater circuit and I swapped it out thinking 'oh well, 100k miles or so ain't bad!'

About 9 months later I got the CEL again and on reading the codes it was the same fault - new sensor remember. I had another new sensor so I thought 'OK, bad sensor maybe' but I was starting to also think maybe a loom issue. I also swapped out the sensor extension pigtails for new high quality racetronix ones as these looked a little tired.

Another year and 3 months has passed and boom, same codes. So yesterday I switched sensors between left and right and on second start up boom - same failure but has moved from B2S1 to B1S1 - as expected so it's deffo the sensor in my mind.

Another point of interest is that the car does smell really rich when cold but doesn't run rich when hot - we have a gas analysis every year for our equivalent of the smog test. It stinks very fuelly when cold.

Also, the sensor that had failed was quite a bit darker than the good one. Not horrendously sooty but blackened more than the other.

any more thoughts?

Reply
Old Mar 16, 2018 | 08:12 AM
  #5  
BadAV's Avatar
BadAV
Race Director
 
Joined: Jul 2005
Posts: 12,044
Likes: 3,585
From: Central MO
Default

If the sensor is considerably darker than the other, especially if it's black, that is an indication of unburned fuel. Start checking injectors, fueling, etc on that side. Of course, thinking out loud, the sensor could be darker because the heater is not working properly.

Last edited by BadAV; Mar 16, 2018 at 08:13 AM.
Reply
Old Mar 16, 2018 | 08:27 AM
  #6  
C6_Racer_X's Avatar
C6_Racer_X
Safety Car
 
Joined: Jun 2017
Posts: 4,786
Likes: 425
From: North Georgia, USA
Default

Originally Posted by Legal Alien
I think you could be onto something here Dano.

The car has CAI, FAST, Headers, 160 Stat and a tune. All of this was done before I purchased it in 2011 with 60k miles.
I suspect your problem is in the area I highlighted.

Most tuners think the only thing you have to do to "tune" for a 160° thermostat is change the fan temps. I'd say 9 out of 10 that I've seen that were "tuned for a 160° thermostat" had no changes to the fuel mapping. If it's still mapped to try to warm up the engine to reach a stock thermostat, it's going to run rich, and that will burn up O2 sensors, catalysts, and cause other issues. It often makes underhood temps worse in traffic because of the extra heat from the catalyst trying to burn all the unburnt fuel in the exhaust.

Try a 180° thermostat, or take it to someone who knows how to tune the fuel maps to match a 160° thermostat.

Last edited by C6_Racer_X; Mar 16, 2018 at 08:28 AM.
Reply
Old Mar 16, 2018 | 08:47 AM
  #7  
BadAV's Avatar
BadAV
Race Director
 
Joined: Jul 2005
Posts: 12,044
Likes: 3,585
From: Central MO
Default

Originally Posted by C6_Racer_X
I suspect your problem is in the area I highlighted.

Most tuners think the only thing you have to do to "tune" for a 160° thermostat is change the fan temps. I'd say 9 out of 10 that I've seen that were "tuned for a 160° thermostat" had no changes to the fuel mapping. If it's still mapped to try to warm up the engine to reach a stock thermostat, it's going to run rich, and that will burn up O2 sensors, catalysts, and cause other issues. It often makes underhood temps worse in traffic because of the extra heat from the catalyst trying to burn all the unburnt fuel in the exhaust.

Try a 180° thermostat, or take it to someone who knows how to tune the fuel maps to match a 160° thermostat.
A 180 t-stat is certainly not a bad idea, but he drove the car over 50k miles with no issues with a 160 t-stat.

How long since plugs and wires have been changed?
Reply
Old Mar 17, 2018 | 06:41 AM
  #8  
Legal Alien's Avatar
Legal Alien
Thread Starter
Pro
10 Year Member
 
Joined: Apr 2011
Posts: 568
Likes: 4
From: Cambridge
Default

Thanks for the responses,

I have been considering changing for a warmer 'stat' for sometime as I don't think there is any point me running as is. Like you say though BadAV, the car ran faultlessly for 50k miles and about 16 full days at SMMR so I was of the opinion 'if it ain't broke - don't fix it'.

Whatever has happened 2 years ago or so is causing the car to run rich on that bank (at least during warm up), i'm fairly certain of it now. Next job is to pull the plugs and see what they are saying. I will post pictures for your opinions gents which are greatly appreciated.

In the meantime, what causes the heater circuit to trip off? Is it coolant temp, the PCM seeing the sensor switching?, a period of time or a combination of these?

I am thinking it could be time to replace a few bits and get it tuned over here...

Plugs were about 40k miles ago, wires I have never changed but are MSD type and I assume done at same time as previous owner mods.

Reply
Corvette Stories

The Best of Corvette for Corvette Enthusiasts

story-0

10 Ugly Corvettes That We Still Kinda Love

 Joe Kucinski
story-1

Top 10 Most Expensive Corvettes Ever Sold on Bring A Trailer

 Brett Foote
story-2

10 Things Every Corvette Owner Needs (2026 Edition)

 Michael S. Palmer
story-3

8 Most "Only Corvette Owners Understand" Quirks and Problems

 Pouria Savadkouei
story-4

10 Reasons the C6 Z06 is Still A Performance Benchmark After 20 Years

 Joe Kucinski
story-5

How Much Horsepower Every Corvette Engine "LOST" in 1972

 Joe Kucinski
story-6

Top 10 DOs and DON'Ts for Protecting Your Convertible Top!

 Michael S. Palmer
story-7

Top 10 Most Explosive Corvettes Ever Made: Power-to-Weight Ratio Ranked!

 Joe Kucinski
story-8

150 hp to 1,250 hp: Every Corvette Generation Compared by the Specs That Matter

 Joe Kucinski
story-9

8 Coolest Corvette Pace Cars (and Replicas) of All Time

 Verdad Gallardo
Old Mar 18, 2018 | 09:24 PM
  #9  
Not So Fast's Avatar
Not So Fast
Le Mans Master
 
Joined: Sep 2014
Posts: 7,001
Likes: 988
From: lake havasu city arizona
Default

Originally Posted by Legal Alien
I think you could be onto something here Dano.

The car has CAI, FAST, Headers, 160 Stat and a tune. All of this was done before I purchased it in 2011 with 60k miles.

I ran it daily in the USA for 5 years without any problems and put another 50k miles on her. Just before I moved back to UK the B2S1 HOS failed for the heater circuit and I swapped it out thinking 'oh well, 100k miles or so ain't bad!'

About 9 months later I got the CEL again and on reading the codes it was the same fault - new sensor remember. I had another new sensor so I thought 'OK, bad sensor maybe' but I was starting to also think maybe a loom issue. I also swapped out the sensor extension pigtails for new high quality racetronix ones as these looked a little tired.

Another year and 3 months has passed and boom, same codes. So yesterday I switched sensors between left and right and on second start up boom - same failure but has moved from B2S1 to B1S1 - as expected so it's deffo the sensor in my mind.

Another point of interest is that the car does smell really rich when cold but doesn't run rich when hot - we have a gas analysis every year for our equivalent of the smog test. It stinks very fuelly when cold.

Also, the sensor that had failed was quite a bit darker than the good one. Not horrendously sooty but blackened more than the other.

any more thoughts?

Does it still have cats out of curiosity ?
NSF
Reply
Old Mar 19, 2018 | 06:20 AM
  #10  
Legal Alien's Avatar
Legal Alien
Thread Starter
Pro
10 Year Member
 
Joined: Apr 2011
Posts: 568
Likes: 4
From: Cambridge
Default

Originally Posted by Not So Fast
Does it still have cats out of curiosity ?
NSF
It has high flow Cats as has a full magnaflow system.

Reply
Old Mar 19, 2018 | 04:55 PM
  #11  
jayyyw's Avatar
jayyyw
Le Mans Master
Liked
Loved
Community Favorite
Top Answer: 1
 
Joined: Jun 2015
Posts: 6,336
Likes: 1,110
From: Austin Tx
Default

Texas Speed headers?
Reply
Old Mar 19, 2018 | 08:53 PM
  #12  
Legal Alien's Avatar
Legal Alien
Thread Starter
Pro
10 Year Member
 
Joined: Apr 2011
Posts: 568
Likes: 4
From: Cambridge
Default

Originally Posted by jayyyw
Texas Speed headers?
Kooks

Reply
Old Mar 20, 2018 | 08:01 PM
  #13  
Legal Alien's Avatar
Legal Alien
Thread Starter
Pro
10 Year Member
 
Joined: Apr 2011
Posts: 568
Likes: 4
From: Cambridge
Default

Gents,

The 180 Stat you refer to, is that the stock item? I am ordering some parts to come over the pond but on rockauto all I can find is a 187 degree stat. Is this a, the one you advise/refer to and b, the stock item?

Cheers!

Plan is to whip the plugs out tomorrow as it's a day off at last!
Reply
Old Mar 20, 2018 | 08:29 PM
  #14  
BadAV's Avatar
BadAV
Race Director
 
Joined: Jul 2005
Posts: 12,044
Likes: 3,585
From: Central MO
Default

I have never personally verified, but have seen it posted many times that the OEM t-stat is 187.

Last edited by BadAV; Mar 20, 2018 at 08:29 PM.
Reply
Old Mar 20, 2018 | 10:23 PM
  #15  
STANG KILLA SS's Avatar
STANG KILLA SS
Safety Car
Liked
Loved
Community Favorite
Top Answer: 1
 
Joined: Feb 2016
Posts: 3,664
Likes: 388
From: Killeen Texas
Default

im fighting the exact same issue. i burn out the pass side sensor 1 heater circuit every 3 months.
TSP headers.

https://www.corvetteforum.com/forums...nths-help.html

Last edited by STANG KILLA SS; Mar 20, 2018 at 10:29 PM.
Reply
Old Mar 22, 2018 | 10:32 AM
  #16  
Legal Alien's Avatar
Legal Alien
Thread Starter
Pro
10 Year Member
 
Joined: Apr 2011
Posts: 568
Likes: 4
From: Cambridge
Default

Here are the plugs as of this morning. Best guess is approx 30-40k and maybe 8-10 road course days over maybe 4 years? I did swap them myself but I have a terrible memory for such things!

I'm no expert but there doesn't seem to be much wrong? Happy to take input.

Nonetheless, 180 stat and new plugs en route from rock auto.

Bank1



Bank2


1


3


5


7


2


4


6


8

Last edited by Legal Alien; Mar 22, 2018 at 10:37 AM. Reason: image hosting faff
Reply
Old Mar 22, 2018 | 10:35 AM
  #17  
Legal Alien's Avatar
Legal Alien
Thread Starter
Pro
10 Year Member
 
Joined: Apr 2011
Posts: 568
Likes: 4
From: Cambridge
Default

Originally Posted by STANG KILLA SS
im fighting the exact same issue. i burn out the pass side sensor 1 heater circuit every 3 months.
TSP headers.

https://www.corvetteforum.com/forums...nths-help.html
My main concern is this is a 'new' problem for me. The car behaved in it's current guise for years and something has changed. I don't think I can blame the headers for that but i'm open to suggestions!!!

It does make logical sense to me that the only thing that would burn the heater out is overuse. It's why it is staying on (on only one bank) that has me baffled.
Reply

Get notified of new replies

To Keep blowing same O2 sensor???

Old Mar 22, 2018 | 01:33 PM
  #18  
STANG KILLA SS's Avatar
STANG KILLA SS
Safety Car
Liked
Loved
Community Favorite
Top Answer: 1
 
Joined: Feb 2016
Posts: 3,664
Likes: 388
From: Killeen Texas
Default

last night i wrapped my headers up to the 02 sensors. to try to keep the heat in the pipes to make the 02s heaters not working so hard.
wasnt terribly hard. about an hour.
and no wonder the tunnel and floor boards get hot. the driverside header sits 1/4" away from the tunnel pretty much the whole way. barely enough room to get wrap threw. no room in some spots.



should be a cheap/easy test/fix i hope.

my new 02s come in today.
my pass side O2 was blacker than the drivers side.
the pass side is the one that always burns out. however this time both burned out for the first time.

Last edited by STANG KILLA SS; Mar 22, 2018 at 01:36 PM.
Reply
Old Mar 22, 2018 | 02:10 PM
  #19  
BadAV's Avatar
BadAV
Race Director
 
Joined: Jul 2005
Posts: 12,044
Likes: 3,585
From: Central MO
Default

Have you checked all of the exhaust gaskets to make sure the headers aren't sucking air at either end? It's probably worth looking at.

Last edited by BadAV; Mar 22, 2018 at 02:10 PM.
Reply
Old Mar 22, 2018 | 02:12 PM
  #20  
STANG KILLA SS's Avatar
STANG KILLA SS
Safety Car
Liked
Loved
Community Favorite
Top Answer: 1
 
Joined: Feb 2016
Posts: 3,664
Likes: 388
From: Killeen Texas
Default

not a bad idea. there only 2000 miles old, but worth a shot.
Reply



All times are GMT -4. The time now is 03:07 AM.

story-0
10 Ugly Corvettes That We Still Kinda Love

Slideshow: 10 ugly Corvettes that we still kinda love.

By Joe Kucinski | 2026-06-03 10:34:17


VIEW MORE
story-1
Top 10 Most Expensive Corvettes Ever Sold on Bring A Trailer

A lot of money has changed hands at the online auction house over the years.

By Brett Foote | 2026-06-03 10:21:50


VIEW MORE
story-2
10 Things Every Corvette Owner Needs (2026 Edition)

Slideshow: 10 great gifts Corvette enthusiasts actually want for Father's Day!

By Michael S. Palmer | 2026-06-03 15:43:40


VIEW MORE
story-3
8 Most "Only Corvette Owners Understand" Quirks and Problems

Slideshow: These are the quirks, annoyances, and oddly lovable problems that every Corvette owner eventually learns to live with.

By Pouria Savadkouei | 2026-05-28 09:31:39


VIEW MORE
story-4
10 Reasons the C6 Z06 is Still A Performance Benchmark After 20 Years

Slideshow: 10 reasons why the C6 Z06 is still a performance benchmark after 20 years.

By Joe Kucinski | 2026-05-27 17:20:09


VIEW MORE
story-5
How Much Horsepower Every Corvette Engine "LOST" in 1972

Slideshow: How much horsepower every Corvette engine lost in 1972.

By Joe Kucinski | 2026-05-27 16:54:53


VIEW MORE
story-6
Top 10 DOs and DON'Ts for Protecting Your Convertible Top!

Slideshow: How to Protect A Convertible Top: 10 DOs & DON'Ts

By Michael S. Palmer | 2026-04-03 00:00:00


VIEW MORE
story-7
Top 10 Most Explosive Corvettes Ever Made: Power-to-Weight Ratio Ranked!

Slideshow: The 10 most explosive Corvettes ever built based on power-to-weight ratio.

By Joe Kucinski | 2026-05-20 07:23:03


VIEW MORE
story-8
150 hp to 1,250 hp: Every Corvette Generation Compared by the Specs That Matter

Slideshow: From C1 to C8 we compare every Corvette generation by the numbers.

By Joe Kucinski | 2026-05-12 16:54:12


VIEW MORE
story-9
8 Coolest Corvette Pace Cars (and Replicas) of All Time

Slideshow: Some Corvette pace cars became collectible legends, while others perfectly captured the look and attitude of their era.

By Verdad Gallardo | 2026-05-11 09:50:51


VIEW MORE