C6 Tech/Performance LS2, LS3, LS7, LS9 Corvette Technical Info, Internal Engine, External Engine, Tech Topics, Basic Tech, Maintenance, How to Remove & Replace
Sponsored by:
Sponsored by:

Starter solenoid

Thread Tools
 
Search this Thread
 
Old May 25, 2021 | 01:23 PM
  #1  
NYC6's Avatar
NYC6
Thread Starter
Team Owner
15 Year Member
Veteran: Navy
 
Joined: Nov 2006
Posts: 21,136
Likes: 212
From: Long Island New York
Default Starter solenoid

Yesterday I got the dreaded Service Charging System on the DIC. Checked what I could under hood such as lose grounds and connections and checked what I could with a voltmeter. All’s coming in at 14.4+. From reading here it seems solenoid is the likely suspect especially on cars with long tubes(LG).been on car for over ten years and original solenoid. So last night I ordered a new solenoid and it should be here in a day or two. Hopefully that’s what it is, haven’t had the opportunity to get under the car yet.
Question is, how easy is it to get to and how long should it take to replace? Do I have to loosen the header or exhaust to gain access to the solenoid? Thanks
Reply
Old May 26, 2021 | 09:33 AM
  #2  
C6ToGo's Avatar
C6ToGo
Safety Car
15 Year Member
Top Answer: 1
Top Answer: 3
Top Answer: 5
 
Joined: Dec 2006
Posts: 4,576
Likes: 1,656
From: Pearland / Houston Tx
Default

10 min with air impact. Right cat comes off easily. I had a new donut gasket but didn't need it.
Reply
Old May 26, 2021 | 10:50 AM
  #3  
2008 Corvette's Avatar
2008 Corvette
Melting Slicks
Veteran: Navy
 
Joined: Oct 2015
Posts: 3,299
Likes: 769
From: Mead Wash
2020 C6 of the Year Finalist - Modified
C6 of Year Finalist (appearance mods) 2019
Default Starter

Originally Posted by C6ToGo
10 min with air impact. Right cat comes off easily. I had a new donut gasket but didn't need it.
Did you read his post throughly ? He has Long tube headers.
Reply
Old May 26, 2021 | 12:15 PM
  #4  
C5 Diag's Avatar
C5 Diag
Moderator, Tech Contributor
Supporting Lifetime Gold
10 Year Member
Veteran: Air Force
Liked
Community Favorite
 
Joined: Sep 2013
Posts: 15,430
Likes: 3,981
From: Cape Coral, Florida
Default

Originally Posted by NYC6
Yesterday I got the dreaded Service Charging System on the DIC. Checked what I could under hood such as lose grounds and connections and checked what I could with a voltmeter. All’s coming in at 14.4+. From reading here it seems solenoid is the likely suspect especially on cars with long tubes(LG).been on car for over ten years and original solenoid. So last night I ordered a new solenoid and it should be here in a day or two. Hopefully that’s what it is, haven’t had the opportunity to get under the car yet.
Question is, how easy is it to get to and how long should it take to replace? Do I have to loosen the header or exhaust to gain access to the solenoid? Thanks

Can just be a loose connection or dirty connection down at the starter solenoid...this is where your B+ from the alternator and your positive battery terminal cable come together...if you take one lead of your voltmeter and put it on the positive battery terminal and the other lead on B+ of the alternator see what you read with the engine running...don’t worry if you see minus voltage...you can switch the leads if you want...should be below .5 volts...now go from the negative lead of the battery to the alternator case...should be close to 0 volts...this is what I see on my 2001...0.072 volts on positive and 0.032 on the negative side...14.4 is a good charging voltage !!...every other year I get under the car and remove all the wires at the solenoid, wire brush, and reinstall..also the negative lead of your battery is down there on the engine block...clean there too !!

Negative side

Positive side

Last edited by C5 Diag; May 26, 2021 at 12:21 PM.
Reply
Old May 26, 2021 | 01:06 PM
  #5  
NYC6's Avatar
NYC6
Thread Starter
Team Owner
15 Year Member
Veteran: Navy
 
Joined: Nov 2006
Posts: 21,136
Likes: 212
From: Long Island New York
Default

Thanks for the advice. As per your directive I just checked. Pos to Pos .43 and Neg to Neg .03. Seems to me to fall inside the pass window. Any ideas?
figured it’s a good idea to change out the solenoid anyway. Have had the headers for about 10 years now without any protection for the solenoid/ starter. I did header wrap on the tubes last years to keep the heat off my A6 trans lines and the solenoid and starter but 10 years is an awful long time for that scorching heat on an almost 15 year old solenoid which are prone to heat damage. I’m all ears if you have any suggestions.
Reply
Old May 26, 2021 | 01:39 PM
  #6  
C5 Diag's Avatar
C5 Diag
Moderator, Tech Contributor
Supporting Lifetime Gold
10 Year Member
Veteran: Air Force
Liked
Community Favorite
 
Joined: Sep 2013
Posts: 15,430
Likes: 3,981
From: Cape Coral, Florida
Default

Originally Posted by NYC6
Thanks for the advice. As per your directive I just checked. Pos to Pos .43 and Neg to Neg .03. Seems to me to fall inside the pass window. Any ideas?
figured it’s a good idea to change out the solenoid anyway. Have had the headers for about 10 years now without any protection for the solenoid/ starter. I did header wrap on the tubes last years to keep the heat off my A6 trans lines and the solenoid and starter but 10 years is an awful long time for that scorching heat on an almost 15 year old solenoid which are prone to heat damage. I’m all ears if you have any suggestions.
.5 volts is GM’s number (way high by many)but as you can see my voltage drop is not even .1 !!...i like to see .2 to .3 MAX...I’d say get underneath and clean those terminals...make sure the connections at the battery are clean and the B+ terminal at the alternator is clean and tight !!...if you are not having issues with starting the car changing the solenoid isn’t necessary. Do you see your charging voltage decrease when getting the message ?

Last edited by C5 Diag; May 26, 2021 at 01:42 PM.
Reply
Old May 26, 2021 | 01:50 PM
  #7  
NYC6's Avatar
NYC6
Thread Starter
Team Owner
15 Year Member
Veteran: Navy
 
Joined: Nov 2006
Posts: 21,136
Likes: 212
From: Long Island New York
Default

Originally Posted by C5 Diag
.5 volts is GM’s number (way high by many)but as you can see my voltage drop is not even .1 !!...i like to see .2 to .3 MAX...I’d say get underneath and clean those terminals...make sure the connections at the battery are clean and the B+ terminal at the alternator is clean and tight !!...if you are not having issues with starting the car changing the solenoid isn’t necessary. Do you see your charging voltage decrease when getting the message ?
I’ll definitely get under it and take care of what needs to be corrected I just can’t get it done to next week, hopefully. Car is a weekend car with about 50k miles and sees very little rain. Everything topside looks good and is tight but I’ll look underside when I can get it up.

two times last week I got the service charging system warning and both times the gauge dropped to 10-11v. It was very quick, by the time I saw the DIC message and quickly glanced at gauge then looked back at DIC and back at gauge it registered 13-14. A matter of a couple seconds, as if something was loose or the solenoid cracked symptoms I’ve read here. Car is running very well, have maybe 100 miles on it since the first episode.
What is the cause of mine being almost .5v as apposed to your number?

Last edited by NYC6; May 26, 2021 at 04:35 PM.
Reply
Old May 26, 2021 | 02:13 PM
  #8  
torquetube's Avatar
torquetube
Le Mans Master
20 Year Member
Liked
Loved
Top Answer: 1
 
Joined: Dec 2004
Posts: 5,491
Likes: 806
From: West coast CA
Default

My solenoid was attached with three external Torx E5 head screws. Required an E5 deep socket or an E5 box-end.
Reply
Corvette Stories

The Best of Corvette for Corvette Enthusiasts

story-0

150 hp to 1,250 hp: Every Corvette Generation Compared by the Specs That Matter

 Joe Kucinski
story-1

8 Coolest Corvette Pace Cars (and Replicas) of All Time

 Verdad Gallardo
story-2

Top 10 Corvette Engines RANKED by Peak Torque (70+ Years of Muscle!)

 Joe Kucinski
story-3

Corvette ZR1X Will Be Pacing the Indy 500, And Could Probably Race, Too!

 Verdad Gallardo
story-4

Top 10 Corvettes Coming to Mecum Indy 2026!

 Brett Foote
story-5

Top 10 C9 Corvette MUST-HAVES to Fix These C8 Generation Flaws!

 Michael S. Palmer
story-6

10 Revolutionary 'Corvette Firsts' Most People Don't Know

 Joe Kucinski
story-7

5 Reasons to Upgrade to an LS6-Powered Corvette; 5 Reasons to Stay LT2

 Michael S. Palmer
story-8

2027 Corvette vs The World: Every C8 vs Its Closest Competitor

 Joe Kucinski
story-9

10 Most Common Corvette Problems of the Last 20 Years!

 Joe Kucinski
Old May 26, 2021 | 02:17 PM
  #9  
allpro2's Avatar
allpro2
Cruising
 
Joined: May 2021
Posts: 11
Likes: 2
Default

I am new but looking to find out about the conflict in the extra wire that shows up in the manual but is not on many c3 corvettes from battery to alternator.
Reply
Old May 26, 2021 | 04:32 PM
  #10  
NYC6's Avatar
NYC6
Thread Starter
Team Owner
15 Year Member
Veteran: Navy
 
Joined: Nov 2006
Posts: 21,136
Likes: 212
From: Long Island New York
Default

Originally Posted by allpro2
I am new but looking to find out about the conflict in the extra wire that shows up in the manual but is not on many c3 corvettes from battery to alternator.
You’d be better served posting in the C3 section, this is C6.
Reply

Get notified of new replies

To Starter solenoid





All times are GMT -4. The time now is 08:46 AM.

story-0
150 hp to 1,250 hp: Every Corvette Generation Compared by the Specs That Matter

Slideshow: From C1 to C8 we compare every Corvette generation by the numbers.

By Joe Kucinski | 2026-05-12 16:54:12


VIEW MORE
story-1
8 Coolest Corvette Pace Cars (and Replicas) of All Time

Slideshow: Some Corvette pace cars became collectible legends, while others perfectly captured the look and attitude of their era.

By Verdad Gallardo | 2026-05-11 09:50:51


VIEW MORE
story-2
Top 10 Corvette Engines RANKED by Peak Torque (70+ Years of Muscle!)

Slideshow: Ranking the top 10 Corvette engines by torque output.

By Joe Kucinski | 2026-05-05 11:58:09


VIEW MORE
story-3
Corvette ZR1X Will Be Pacing the Indy 500, And Could Probably Race, Too!

Slideshow: A Corvette pace car nearly matching IndyCar speeds sounds exaggerated, until you look at the numbers.

By Verdad Gallardo | 2026-05-04 20:03:36


VIEW MORE
story-4
Top 10 Corvettes Coming to Mecum Indy 2026!

Among a rather large group of them.

By Brett Foote | 2026-05-04 13:56:44


VIEW MORE
story-5
Top 10 C9 Corvette MUST-HAVES to Fix These C8 Generation Flaws!

Slideshow: the top 10 things Corvette owners want in the C9 Corvette

By Michael S. Palmer | 2026-04-30 12:41:15


VIEW MORE
story-6
10 Revolutionary 'Corvette Firsts' Most People Don't Know

Slideshow: 10 Important Corvette 'firsts' that every fan should know.

By Joe Kucinski | 2026-04-29 17:02:16


VIEW MORE
story-7
5 Reasons to Upgrade to an LS6-Powered Corvette; 5 Reasons to Stay LT2

Slideshow: Should you buy a 2020-2026 Corvette or wait for 2027?

By Michael S. Palmer | 2026-04-22 10:08:58


VIEW MORE
story-8
2027 Corvette vs The World: Every C8 vs Its Closest Competitor

Slideshow: 2027 Corvette lineup vs the world.

By Joe Kucinski | 2026-04-24 16:12:42


VIEW MORE
story-9
10 Most Common Corvette Problems of the Last 20 Years!

Slideshow: 10 major Corvette problems from the last 20 years.

By Joe Kucinski | 2026-04-14 16:37:05


VIEW MORE