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Thermal Expansion Valve Replace

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Old Jun 23, 2024 | 05:41 PM
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Default Thermal Expansion Valve Replace

My AC wouldn't blow cold air, and a leak was detected back by thermal expansion valve by a local shop. They quoted me $550. I said no way as I do all my own wrenching for the most part.
I can't seem to find any instructions on this, except for removing the intake manifold and it is back there on the firewall. I do have the GM shop manual and have watched a few good videos on intake manifold removal, doesn't look that bad.

Is this all there is to it? replace the intake manifold gaskets, o rings for the TXV , recharge the system with a vacuum. Anything else. Am I missing anything?
I don't want to have my intake manifold out sitting there because I missed something. This is my daily driver(I do have a backup car also), but rather get this done in a weekend or sooner.

Any help is greatly appreciated!
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Old Jun 23, 2024 | 06:05 PM
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Hope this helps but you said you have the FSM !!…”Book Time” is 2.8 hours for this job.



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Old Jun 24, 2024 | 11:38 AM
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Is book time of 2.8 hours for the whole thing, including intake manifold removal/installation?

I could see that, not 9 hours.
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Old Jun 24, 2024 | 05:13 PM
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Originally Posted by ShadowVampyre
Is book time of 2.8 hours for the whole thing, including intake manifold removal/installation?

I could see that, not 9 hours.
Just 2.8 for valve I’m assuming.
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Old Jun 24, 2024 | 06:14 PM
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Yep, with Freon recovery so your not just dumping that into the atmosphere if line is still charged, the actual work, followed by vacuum of the system to boil out any humidity that got in the lines (in some cases, dry may need to be replace as well), followed by recharging the system.

So on the ops case, if there any pressure still left in the lines, or has humidity gotten into the system long term to causes problems instead.
Also, while you have the system apart, make sure to change the accumulator (in line filter), and it O ring as well.
https://www.corvetteforum.com/forums...and-r134a.html

This will at least save you the labor cost of part swaps, and if no leaks in the system when they go to put the system under a vacuum to boil out any humility, then only looking at about $200 for them to recharge the system.
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Old Jun 25, 2024 | 04:26 PM
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Originally Posted by Dano523
Yep, with Freon recovery so your not just dumping that into the atmosphere if line is still charged, the actual work, followed by vacuum of the system to boil out any humidity that got in the lines (in some cases, dry may need to be replace as well), followed by recharging the system.

So on the ops case, if there any pressure still left in the lines, or has humidity gotten into the system long term to causes problems instead.
Also, while you have the system apart, make sure to change the accumulator (in line filter), and it O ring as well.
https://www.corvetteforum.com/forums...and-r134a.html

This will at least save you the labor cost of part swaps, and if no leaks in the system when they go to put the system under a vacuum to boil out any humility, then only looking at about $200 for them to recharge the system.
i replaced the compressor and condenser myself last summer/ fall and pretty sure I replaced the conical tube inside the line coming out of the bottom of the condenser. I remember that it was a pain to find the right part number because Amazon and autozone had five. Me the wrong part both. I believe I changed it. Is it worth changing again, since I guess I will lose any Freon anyway?

have a part number for a 2005?
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