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DIY LS7 (re)Build

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Old Aug 8, 2024 | 05:23 PM
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Default DIY LS7 (re)Build

The background: At the Oct 2023 Texas Mile, my 2013 Z06 threw a rod through the block. That engine was the stock block with the following top-end mods:

Pat G Stage 1 Cam
Cylinder Heads ported, milled, re-valved, and re-sprung by Texas Speed
Johnson lifters
BTR Pushrods
Kooks Headers
NW throttle body
MSD Atomic Intake Manifold

Pat G dyno tuned to 550 RWHP/500 torque.

The goal was a NA build with great street manners that could break 180mph in the Texas Mile. 178 was the best achieved before the engine failed. Enjoy some photos of the afternmath:







Next post...the rebuild begins!




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Old Aug 8, 2024 | 05:34 PM
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Ouch! The rod itself never broke, just deformed. That Titanium is some tough stuff.
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Old Aug 8, 2024 | 05:42 PM
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Default Build goals/first parts received

The new build is intended to be stronger and a more powerful, but still street-driveable. Looking for ~800 RWHP with FI.

I went with a Late Model Engines short block featuring a Dart 427 iron race block with Callies Compstar Crank and Rods and Diamond 2K/LME Pistons.
The supercharger is an A&A Corvette Ti unit with the secondary belt drive.

The oil pan on the stock engine was cracked, so I will be using the dry sump system from Armstrong Race Engineering (tank + oil pan + vent/catch can) with the Katech high-capacity LS7/9 oil pump.

Cylinder heads TBD. Recommendations welcome.

Monster clutch, plate, and flywheel.

I'll post pictures, progress, frustrations, and lessons of the build as I go.
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Old Aug 8, 2024 | 09:19 PM
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Ouch! What caused that?
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Old Aug 9, 2024 | 12:37 AM
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Originally Posted by Aardwolf
Ouch! What caused that?
Hard to say exactly. Shifts were on time without redlining.
There's a long thread here discussing LS7 rod failures: https://www.corvetteforum.com/forums...d-failure.html

Definitely scattered titanium chunks throughout the engine, back into the intake manifold, and even into the oil tank.
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Old Aug 9, 2024 | 04:19 PM
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Default 427 convertible valve issues

Hi, just wondering, if the 427 convertible C6 has the valve drop issue.
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Old Aug 9, 2024 | 11:30 PM
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Originally Posted by Toddcantor1
Hi, just wondering, if the 427 convertible C6 has the valve drop issue.
All LS 7 have the valve drop issue.
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Old Sep 13, 2024 | 09:37 PM
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Default Engine Block and Oil Pan

Dart and LME sure do make a pretty engine:




Oil Pump and Pan:




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Old Sep 13, 2024 | 09:43 PM
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Default Oil Pump Sprocket

Make sure you install the correct sprocket if you're using the Katech Red pump. The one on the left is the correct (2009+); notice the longer drive section. The one on the right is the 2006-2008 sprocket, and can cause binding of the Katech pump due to the shorter drive section/thicker base.



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Old Sep 14, 2024 | 07:36 AM
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Originally Posted by Toddcantor1
Hi, just wondering, if the 427 convertible C6 has the valve drop issue.
Thread hijacked, AND off topic! Best to start your own thread, and YES-EVERY LS7 potentially has cylinder head issues....

Last edited by grinder11; Sep 14, 2024 at 07:43 AM.
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Old Sep 23, 2024 | 10:28 PM
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Default A&A Intercooler

One complaint I have about A&A's Supercharger Kit is the Intercooler attachment: It's two self-tapping sheet metal screws to hold the entire 30+lb assembly in place. One of the screws stripped through pretty quickly, as there's not much frame material for it to grab on to.



My solution was to install M6 rivnuts, and secure the intercooler with some spare M6 bolts:





This should be a much sturdier attachment!
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