LT1 forced induction
Last edited by JMBLOWNWS6; Dec 31, 2012 at 02:54 AM.
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The LLT & LFX V6 GM motors are 11.3:1 and we boost those anywhere from 6-17#'s of boost and they love it, and here is why.
With a traditional carburated or port injected engine the fuel air mixture enters the cylinder head intake port together. Theis mixture begins to enter the cylinder as soon as the exhaust valve closes and the intake valve opens at the very beginning of the intake stroke (sooner depending on the overlap ground into the cam). The air fuel misture is in the cyliner through the entire intake stroke and also the complete compression stroke so any glowing carbon deposit can and will ignite the mixture before TDC as it compresses. Thus the need for lower compression and higher octaine fuel to prevent this. (the higher the octaine, the less volatile, the more controlled burn and the leass power/engergy produced).
With DI the fuel is introduced into the cylinder directly at between 2-3,000 PSI (depending on the system) and only in the fianl portion of the compression stroke so it is in the chamber only milliseconds thus greatly reducing the chance of detonation.
The results are cleaner more complete combustion, better burn pattern, and more engery produced per explosive event (more power per CI or liter, better fuel economy).
The downside is the intake valve coking because no fuel mixture touches the intake valves and they look like this in no time at all (5-8k miles the volumetric efficiency of the intake port, valve design are already negatively effected) so running a good top tier fuel has zero effect at preventing these deposits. Below is a picture of the 3.6 LY7 non DI motor intake valves/port with over 100k miles running top tier fuel:

Now the same engine but the LLT DI version after only 8k miles:

And at 16k miles:


So, unless the oil ingestion is stopped before entering the intake air charge, this is the result.
But back to boosting the new LT1. At 11.5:1 it will love a reasonable amount of boost.....but there is an entire new problem that arises and that is fuel delivery.
Since the DI engines rely on 2000-3000 plus PSI there are no readily available aftermarket fuel pumps to provide the extra fuel needed to support the new power levels, and the injectors are totally different so no upgrade/higher capacity injectors. Most DI motors the injectors have plenty of capacity, but the HPDI fuel pump (driven off of an extra cam lobe, and watch...in the next few years you will be seeing the pushrods go away and overhead cams will be the standard) only has so much capacity and since it is a piston driven pump (unlike some imports with rotary HPDI pumps that can be modified) power will be limited to the OEM pumps capabilities.
On the DI engines we build now above a certain level we either do a standalone conventional fuel injection system in addition (separate controllers, etc.) or weld and machine an additional boss to allow to HPDI pumps in parrallel.
This and the other next gen of engines (all will be DI within the next 2-3 years) are going to put most tuning shops back at step one in dealing with engine mods.
Luckily the european and import crowd has a head start and we can learn from the solutions they have already come up with, but the pushrod V8 single cam DI motors are completely new ground.
To date, we have pushed the 3.6 DI GM engine to just under 700 hp (V6) and have developed forged pistons and stroker crank, after market cams and proerly ported cylinder heads (another area where traditional porting does not apply as a DI engine flows air only, so loss of velocity from porting to large causes power loss).
Have more questions? Ask & I'll do our best to answer them. The DI engines are unreal.....but so many things are not going to apply as they have in the past....similar to when we moved from the carburated and TB injected engines to port injection and the first gen of the LS series.
The LLT & LFX V6 GM motors are 11.3:1 and we boost those anywhere from 6-17#'s of boost and they love it, and here is why.
With a traditional carburated or port injected engine the fuel air mixture enters the cylinder head intake port together. Theis mixture begins to enter the cylinder as soon as the exhaust valve closes and the intake valve opens at the very beginning of the intake stroke (sooner depending on the overlap ground into the cam). The air fuel misture is in the cyliner through the entire intake stroke and also the complete compression stroke so any glowing carbon deposit can and will ignite the mixture before TDC as it compresses. Thus the need for lower compression and higher octaine fuel to prevent this. (the higher the octaine, the less volatile, the more controlled burn and the leass power/engergy produced).
With DI the fuel is introduced into the cylinder directly at between 2-3,000 PSI (depending on the system) and only in the fianl portion of the compression stroke so it is in the chamber only milliseconds thus greatly reducing the chance of detonation.
The results are cleaner more complete combustion, better burn pattern, and more engery produced per explosive event (more power per CI or liter, better fuel economy).
The downside is the intake valve coking because no fuel mixture touches the intake valves and they look like this in no time at all (5-8k miles the volumetric efficiency of the intake port, valve design are already negatively effected) so running a good top tier fuel has zero effect at preventing these deposits. Below is a picture of the 3.6 LY7 non DI motor intake valves/port with over 100k miles running top tier fuel:

Now the same engine but the LLT DI version after only 8k miles:

And at 16k miles:


So, unless the oil ingestion is stopped before entering the intake air charge, this is the result.
But back to boosting the new LT1. At 11.5:1 it will love a reasonable amount of boost.....but there is an entire new problem that arises and that is fuel delivery.
Since the DI engines rely on 2000-3000 plus PSI there are no readily available aftermarket fuel pumps to provide the extra fuel needed to support the new power levels, and the injectors are totally different so no upgrade/higher capacity injectors. Most DI motors the injectors have plenty of capacity, but the HPDI fuel pump (driven off of an extra cam lobe, and watch...in the next few years you will be seeing the pushrods go away and overhead cams will be the standard) only has so much capacity and since it is a piston driven pump (unlike some imports with rotary HPDI pumps that can be modified) power will be limited to the OEM pumps capabilities.
On the DI engines we build now above a certain level we either do a standalone conventional fuel injection system in addition (separate controllers, etc.) or weld and machine an additional boss to allow to HPDI pumps in parrallel.
This and the other next gen of engines (all will be DI within the next 2-3 years) are going to put most tuning shops back at step one in dealing with engine mods.
Luckily the european and import crowd has a head start and we can learn from the solutions they have already come up with, but the pushrod V8 single cam DI motors are completely new ground.
To date, we have pushed the 3.6 DI GM engine to just under 700 hp (V6) and have developed forged pistons and stroker crank, after market cams and proerly ported cylinder heads (another area where traditional porting does not apply as a DI engine flows air only, so loss of velocity from porting to large causes power loss).
Have more questions? Ask & I'll do our best to answer them. The DI engines are unreal.....but so many things are not going to apply as they have in the past....similar to when we moved from the carburated and TB injected engines to port injection and the first gen of the LS series.
BTW, apparently the fuel system on the LT1 is good to handle just over 1000 HP. Should be fine for basic boosting. Probably won't be good for anything over 1 bar.
personally until these issues are hammered out fi will be out unless your OK with a hacked additional Injection or alky Injection.
















