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Old Oct 28, 2012 | 02:38 PM
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Default C7 Weight

I keep reading that C7 will be particularly light. How is that going to happen? Here are my speculations:

1) Aluminum frame, uncompromised by having to share key dimensions with a steel frame. In C6, the aluminum frame dropped 140 pounds.

2) Magnesium - engine cradle, sheet metal stampings and more:

http://www.google.com/patents/US7661282
http://media.gm.com/media/us/en/gm/n...Magnesium.html

3) Polycarbonate

http://www.sabic-ip.com/gep/en/NewsR...cannounce.html
http://www.just-auto.com/webinar-pdf...ve-Glazing.pdf

Here are the weights for the 2013 C6:

3208 (coupe), 3221 (convertible)
3311 (GS coupe), 3289 (GS convertible)

I'd be very surprised if they didn't take 250 pounds out of the base coupe (2950). Magnesium is going to be the eye opener. My only caveat on that is if the high-temperature magnetorheological shocks become standard equipment.

Carbon fiber - ??
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Old Oct 28, 2012 | 03:02 PM
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Originally Posted by Runge_Kutta
I keep reading that C7 will be particularly light. How is that going to happen? Here are my speculations:

1) Aluminum frame, uncompromised by having to share key dimensions with a steel frame. In C6, the aluminum frame dropped 140 pounds.

2) Magnesium - engine cradle, sheet metal stampings and more:

http://www.google.com/patents/US7661282
http://media.gm.com/media/us/en/gm/n...Magnesium.html

3) Polycarbonate

http://www.sabic-ip.com/gep/en/NewsR...cannounce.html
http://www.just-auto.com/webinar-pdf...ve-Glazing.pdf

Here are the weights for the 2013 C6:

3208 (coupe), 3221 (convertible)
3311 (GS coupe), 3289 (GS convertible)

I'd be very surprised if they didn't take 250 pounds out of the base coupe (2950). Magnesium is going to be the eye opener. My only caveat on that is if the high-temperature magnetorheological shocks become standard equipment.

Carbon fiber - ??
Don't have any real idea but have seen the press releases on aluminum welding and the magnesium sheet so maybe. Any weight reduction would be good.
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Old Oct 28, 2012 | 03:10 PM
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250 pounds is a bunch. if they can lose a majority of that that in glass, they'll not only save the weight but they'll lower the center of gravity for better handling.

I was amazed at the weight differential between the glass roof on my C5 and the polycarbonite panel on the C6. I bet it's 10 pounds lighter.

One thing the new greenhouse allows them to do is use polycarb on the side quarter windows and maybe the back window, instead of glass. The C6's big round fastback hatch window weighs a ton.
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Old Oct 28, 2012 | 03:34 PM
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Look at page 12 of this .pdf (page 6 of the document),

http://www.uscar.org/commands/files_...hp?files_id=99

I'd say seat frames and body structure look the most promising. Maybe wheels but that's flopped too many times in the past. Some of the parts listed in this table may already have been changed to aluminum in C6.

Last edited by Runge_Kutta; Oct 28, 2012 at 03:45 PM.
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Old Oct 28, 2012 | 05:28 PM
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Wow a drop of 250 lbs is going to be hard to make it. A C7 tipping the scales below 3,000 would be remarkable.

I am going more conservative i think a drop of 150 lbs is more realistic.

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Old Oct 28, 2012 | 05:41 PM
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either number is excellent. weight trumps hp everytime for performance. you can corner harder, accelerate faster, stop faster. just physics
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Old Oct 28, 2012 | 05:42 PM
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I remember some "insider" claiming that the C7 will be the lightest Corvette in [modern] history. That would put the curb weight in the very low 3,100's...or less.
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Old Oct 28, 2012 | 05:56 PM
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I didn't realize Magnesium was 2/3rds the weight of a comparable Aluminum part.

Maybe Mag wheels will make a comeback.
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Old Oct 28, 2012 | 05:58 PM
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Originally Posted by Runge_Kutta
I keep reading that C7 will be particularly light. How is that going to happen? Here are my speculations:

1) Aluminum frame, uncompromised by having to share key dimensions with a steel frame. In C6, the aluminum frame dropped 140 pounds.

2) Magnesium - engine cradle, sheet metal stampings and more:

http://www.google.com/patents/US7661282
http://media.gm.com/media/us/en/gm/n...Magnesium.html

3) Polycarbonate

http://www.sabic-ip.com/gep/en/NewsR...cannounce.html
http://www.just-auto.com/webinar-pdf...ve-Glazing.pdf

Here are the weights for the 2013 C6:

3208 (coupe), 3221 (convertible)
3311 (GS coupe), 3289 (GS convertible)

I'd be very surprised if they didn't take 250 pounds out of the base coupe (2950). Magnesium is going to be the eye opener. My only caveat on that is if the high-temperature magnetorheological shocks become standard equipment.

Carbon fiber - ??
If the weight is 2950, and the final hp number is 470 that would be a hp/weight of 6.27? about the same as a C6Z06?
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Old Oct 28, 2012 | 06:16 PM
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I would be interesting how much stiffer the C7 frame is in comparison with the C6.
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Old Oct 28, 2012 | 06:17 PM
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Runge,

I hope you are correct. That would be fantastic. Care to hazard a guess how much of the 250 pound loss would be from polycarbonate substitution?
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Old Oct 28, 2012 | 06:58 PM
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Originally Posted by elegant
Runge,

I hope you are correct. That would be fantastic. Care to hazard a guess how much of the 250 pound loss would be from polycarbonate substitution?
First of all, I don't know any more about what is coming than 99% of you. I think 50-60% of the weight reduction will come from the aluminum frame.

http://www.google.com/patents/US7386938
http://www.google.com/patents/US6732434
http://www.google.com/patents/US7774925

One interesting patent application never became official

http://www.google.com/patents/US20050279049

Then, maybe 30-40% from magnesium and aluminum sheet metal.

http://www.google.com/patents/US7260972
http://www.google.com/patents/US7661282
http://www.google.com/patents/US7766414

That leaves 10% for polycarbonate ... ???
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Old Oct 28, 2012 | 07:49 PM
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Does anyone think the smaller displacement engine will contribute a few (mabe 25-50) pounds to the overall?
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Old Oct 28, 2012 | 07:59 PM
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Originally Posted by Runge_Kutta
I'd be very surprised if they didn't take 250 pounds out of the base coupe (2950).
I do believe the new base Corvette will be lighter than the current base C6 but it WON'T be by a full 250 pounds, that kind of reduction costs A LOT of money.
But up to 100-125 pounds lighter overall is not out of the question.
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Old Oct 28, 2012 | 08:01 PM
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Originally Posted by MitchAlsup
Does anyone think the smaller displacement engine will contribute a few (mabe 25-50) pounds to the overall?
Which smaller displacement engine are you referring to exactly?
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Old Oct 28, 2012 | 08:03 PM
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Originally Posted by MitchAlsup
Does anyone think the smaller displacement engine will contribute a few (mabe 25-50) pounds to the overall?
Are you referring to the C7's base engine, the LT1? The LT1 is neither smaller in displacement (6.2L) nor lighter than the C6's LS3.
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Old Oct 28, 2012 | 08:09 PM
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Taking weight out is pricey, even for mass production. My guess is there are three main areas of weight reduction:

1. Transition to aluminum frame (pricey) for at least the coupe
2. Smaller overall dimensions including wheel/tire sizes
3. Smaller hatch due to inclusion of side windows.

I would think 150 lb reduction more reasonable to expect since the engine is a bit heavier and they have new EPA/Safety stuff that probably needed to be added as a consequence of upcoming regulations..

As you may know, some on the Forum have been on a weight reduction contest with their Z06's, knocking off well over 200 lbs (2900 lb range), but quite costly - absolute noticeable performance changes especially with unsprung weight reductions. I will be down to about 3050 on my street legal '10 Z, with about 48lbs of that being reduced off of unsprung weight. I will be keeping all the amenities from the factory.

It is a great way to improve C7 performance since the LT1 will not be a quantum increase in power over the LS3.
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Old Oct 28, 2012 | 08:23 PM
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Originally Posted by OJCrush08
Taking weight out is pricey, even for mass production. My guess is there are three main areas of weight reduction:

1. Transition to aluminum frame (pricey) for at least the coupe
2. Smaller overall dimensions including wheel/tire sizes
3. Smaller hatch due to inclusion of side windows.

I would think 150 lb reduction more reasonable to expect since the engine is a bit heavier and they have new EPA/Safety stuff that probably needed to be added as a consequence of upcoming regulations..

As you may know, some on the Forum have been on a weight reduction contest with their Z06's, knocking off well over 200 lbs (2900 lb range), but quite costly - absolute noticeable performance changes especially with unsprung weight reductions. I will be down to about 3050 on my street legal '10 Z, with about 48lbs of that being reduced off of unsprung weight. I will be keeping all the amenities from the factory.

It is a great way to improve C7 performance since the LT1 will not be a quantum increase in power over the LS3.
It is different today. Mileage must go way up very soon.

http://www.insideline.com/car-news/h...afe-rules.html

That means weight must come down substantially and drivetrain efficiency must go up significantly. I think it was inevitable that this kind of rule would arrive and I think that automakers knew it. If a 10% mass reduction gives a 6-7% mileage increase, how much weight do cars need to to lose to double their mileage. Lots!! That's why Ford and GM are working together on nine- and ten-speed transmissions.

http://www.reuters.com/article/2012/...88R1JZ20120929

That's why magnesium is coming back. That's why GM is getting serious about carbon fiber:

http://www.insideline.com/chevrolet/...-vehicles.html

The pressure is on for auto makers to increase mileage without changing the cost much. And the answer to that is technology through research and development.
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Old Oct 29, 2012 | 10:10 AM
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Originally Posted by Runge_Kutta
It is different today. Mileage must go way up very soon.

http://www.insideline.com/car-news/h...afe-rules.html

That means weight must come down substantially and drivetrain efficiency must go up significantly. I think it was inevitable that this kind of rule would arrive and I think that automakers knew it. If a 10% mass reduction gives a 6-7% mileage increase, how much weight do cars need to to lose to double their mileage. Lots!! That's why Ford and GM are working together on nine- and ten-speed transmissions.

http://www.reuters.com/article/2012/...88R1JZ20120929

That's why magnesium is coming back. That's why GM is getting serious about carbon fiber:

http://www.insideline.com/chevrolet/...-vehicles.html

The pressure is on for auto makers to increase mileage without changing the cost much. And the answer to that is technology through research and development.
You are referencing Fleet mileage figures. The Corvette is literally a drop in the Chevrolet bucket, so although its mileage needs to increase over time, I don't see the need for draconian measures for Corvette.
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Old Oct 29, 2012 | 10:29 AM
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They probably targeted being 10-15 lbs lighter than the lightest C5. Anything more would really raise the price.

Future Z06's will probably get the exotic weight reduction.
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