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RX Performance catch can installed

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Old Feb 12, 2014 | 04:34 PM
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Default RX Performance catch can installed

After seeing the mess that Vengeance Racing found in that Yellow
2014 converts intake and maf I visited RX Performance in Palmetto FL today
and about 2 1/2 hours had a killer catch can installed.

We also installed a new vented the oil tank cap and installed a filter in it.
It required a new cap with the vent and hose attached to the
side of it, pretty trick.

We removed the throttle body and found oil residual in the intake
manifold. For those on the fence, I would recommend a
catch can. Will post pics later in my albums.
Thanks Tracy.....you really know your stuff!
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Old Feb 12, 2014 | 05:01 PM
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This seems like a good idea. Was it difficult and could the average monkeywrench guy do it?
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Old Feb 12, 2014 | 05:13 PM
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Is the oil on intake pretty much for the z51 Stingrays? Or does affect the base cars aswell?
My car is a base model 7 speed manual 2lt..just wondering if thats something that I have to worry about or not?
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Old Feb 12, 2014 | 05:14 PM
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Originally Posted by Turbooo2u
This seems like a good idea. Was it difficult and could the average monkeywrench guy do it?
As long as you had instructions showing which hose's go where......I believe so!
Tracy (RX Perf) took his time and explained everything step by step.
As I stated he did a through search for oil to include a camera on a long tube to actually check inside the intake.
His catch can setup is pretty cool and straight forward. Do a google search and you will find him.
See 8th reply for all info on our vehicles!

Last edited by VNAMVET; Feb 13, 2014 at 04:42 PM.
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Old Feb 12, 2014 | 06:10 PM
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Originally Posted by VNAMVET
After seeing the mess that Vengeance Racing found in that Yellow
2014 converts intake and maf I visited RX Performance in Palmetto FL today
and about 2 1/2 hours had a killer catch can installed.

We also installed a new vented the oil tank cap and installed a filter in it.
It required a new cap with the vent and hose attached to the
side of it, pretty trick.

We removed the throttle body and found oil residual in the intake
manifold. For those on the fence, I would recommend a
catch can. Will post pics later in my albums.
Thanks Tracy.....you really know your stuff!
Very nice! I've been waiting for the first person to get a normal catch can installed.

Now, could we bother you for pictures of the PCV routing? That's something that's not been mentioned by any of the manufacturers yet.
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Old Feb 12, 2014 | 06:16 PM
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Originally Posted by Theta
Very nice! I've been waiting for the first person to get a normal catch can installed.

Now, could we bother you for pictures of the PCV routing? That's something that's not been mentioned by any of the manufacturers yet.
No bother....I will try to get them in my albums soon.
Very clean install....almost factory looking.
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Old Feb 13, 2014 | 12:12 AM
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Looking forward to pics and any more info, as well. Have a 2014 z51 being built this week and will want to do this.

+1 on the Vengeance pics.
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Old Feb 13, 2014 | 09:57 AM
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Originally Posted by UVETTEYA
Looking forward to pics and any more info, as well. Have a 2014 z51 being built this week and will want to do this.

+1 on the Vengeance pics.

I have uploaded several pics. Under "public profile" after you click om my name, see albums, Catch Can.
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Old Feb 13, 2014 | 10:35 AM
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Originally Posted by VNAMVET
As long as you had instructions showing which hose's go where......I believe so!
Tracy (RX Perf) took his time and explained everything step by step.
As I stated he did a through search for oil to include a camera on a long tube to actually check inside the intake.
His catch can setup is pretty cool and straight forward. Do a google search and you will find him.

Some tech info for the C7 Stingray owners. Most vette owners that have had a C5 or C6 know well the oil ingestion issues, but since GM has now gone DI with all it's engines, this becomes pretty serious as far as the care and feeding of the new C7.


The detonation and carbon deposits most probably already know about, so we will focus on the brand new issue of Direct injection.


Most can remember seeing the placards on a Shell/Mobil/Chevron fuel pump with the dirty and clean intake valves, well these are accurate and not just marketing. In the past, the detergent additives of the top tier fuels kept deposits from forming on intake valves as with the port injection engines the injectors kept a constant spray of fuel showering the valves so we never had to wory aoubt intake valve coking:





Direct injection has a ton of technical improvements over port injection such as allowing greater power to made from a higher compression ratio (11.5:1 vs 10.2:1 port injection) as the fuel is only introduced into the combustion chamber during the final 20-30% of the compression stroke, we no longer have as high of a probability of detonation (pre-ignition) from a hot spot like carbed or port injection. Also, since the pressure the fuel is delivered to the injector is 2,000-3,000 PSI atomization is far better and now fuel injectors never have a chance to build up deposits. This also results in better fuel economy, and more.


The one downside the industry did not anticipate is now since the fuel never touches the intake valves, the oil present in the PCV vapors bakes on to, or "Cokes" the intake valves resulting in a degradation in power and MPG in as little as 10-15k miles since no fuel ever touches the intake valves:





This results in buildup on the intake valves as shown here:



This is NOT a GM only issue, it affects every make/model of DI 4 stroke engine including motorcycles, outboards, and snowmobiles. Some more than others as you can see in this link of photos from techs all over the world:


https://www.google.com/search?q=inta...h=816&dpr=0.95


GM has made great strides in the much improved baffles in both the valve covers and the valley cover where the crankcase dirty side is evacuated through, but there is still a ton of oil entering the intake air charge from 2 points.


One is the dirty side (foul) that is common in the past, the valley cover so a good catchcan will stop that, but the other is the same as the earlier C6 Z06 dry sump tank vent that burps oil into the intake air bridge before on the c6, and now into the baffles on the OEM air box with the C7.

Here is a step by step pictorial of what we see, and how it is cured:


First, we are using the dual valve can with integrated flow controlling checkvalves mounted inline and the RX cleanside separator at the oil sump:





Lets look at where the oil ingests, and how the C7 engine 's PCV system works.


First, the filtered, MAF measured fresh air enters the drivers side valve cover via this main line from the airbox baffles:



Since this we will be correcting with a secondary suction/evac source preventing reversion, or back flow through this into the air box, we are leaving this line intact.


Then the passenger side valve cover has two fittings that join and vent through the drysump tank and also connect to the airbox. Then a line runs from the tank to the airbox. This is the problem one as it allows a path for any oil from the tank to "burp" directly into the airbox. So this is removed (note it has insulation on it):






We then replace the oil fill cap on the sump tank with the RX cleanside oil separator, and connect the enclosed line from the separator to the air box barb left open from removing the OEM line:



This now will trap the oil that does "burp" and hold it in the separator during the moments when the oil would exit (during hard cornering, braking, acceleration) and holds it from ingestion until the flow pulls it back in when in full vacuum mode (idle, deceleration, or cruising). So now we have the clean, or fresh side addressed, lets get to the real culprit of steady oil ingestion. This is the U shaped convoluted line that runs from the Intake manifold vacuum barb down to the valley cover barb just below. This is all new for 2014 and has a much improved baffle under the valley cover in an attempt to slow oil ingestion, and the exit barb it'self is now a one-way checkvalve VS the restrictive fixed orifice of the L99 and LS3 versions (that were too restrictive to allow proper evacuation). So props to GM for addressing part of this issue (we have used the checkvalves for 12 years now back with the C5 to correct this issue). So this helps reduce the backflow, or reversion during WOT, but does not eliminate it, and we will get to how we correct that as well.


So here is the foul side line (Note the vacuum barb now is on the drivers side of the IM snout VS the passenger side on the gen 3 &4 versions of the LS engine):








And the one way checkvalve valley cover barb where all the crankcase vapors along with the oil most and damaging combustion byproducts are evacuated:





By simply pressing the tabs, these lines will quick disconnect, and the barbs are 3/8" so the included lines with the RX system slide snugly on all.


Now we simply connect the center of the RX can to the valley barb (and since it already is a checkvalve, no additional valve need be installed here):





And the primary outlet of the RX can will now connect to the vacuum barb left open after removing the U shaped OEM tube, WITH a checkvalve flowing away from the can (this is to ensure no mixing and reversion)


And finally, the secondary outlet with checkvalve flowing away from the can will run to a hole drilled into the coupler just in from of the throttle body. This is going to provide suction for evacuation while in WOT operating mode when vacuum inside the IM is non existent from he reversion pulses present. This will now ensure the flow is always traveling in the right direction, and the checkvalve prevents any backflow.


The RX can will separate the oil and other compounds from the vapors and only cleansed vapors are entering the intake air charge preventing the intake valve coking as well as the other oil caused issues most are aware of.


Here is the entire system.


as it is finished:







RX Performance Products
1614 20th St E
Palmetto, FL 34221
941-721-1826
941-721-1896 fax
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Old Feb 13, 2014 | 12:32 PM
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Thank you very much for posting this.
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Old Feb 13, 2014 | 01:21 PM
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If I'm looking at this correctly, it looks like they've added a barb by tapping the air tube right before the throttle body and installing one.
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Old Feb 14, 2014 | 09:37 AM
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Originally Posted by Theta
If I'm looking at this correctly, it looks like they've added a barb by tapping the air tube right before the throttle body and installing one.
Good obversation!

This is very well documented install.
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Old Feb 14, 2014 | 11:11 AM
  #13  
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Looks good!

But aren't the fittings 10mm? Actually 9.89 if I recall.
A true 3/8" fitting won't fit. There may be some risk in pushing a 3/8 line over the 10mm fitting. So care should be used.
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Old Feb 15, 2014 | 10:41 PM
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Ttt
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Old Feb 16, 2014 | 09:23 AM
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I see this goes right where my SC is going to go.
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Old Feb 16, 2014 | 01:26 PM
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My LMR catch can will be here in the next week or two. I found some oil in my intake area this weekend as well. I like that their can will leave me room for the supercharger going in.
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Old Feb 16, 2014 | 01:35 PM
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Originally Posted by Motohead279
I see this goes right where my SC is going to go.
Same here, but I think we could get creative and re-route (tap the other side of the TB tube [or maybe the silicone coupler in our case]), etc.
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Old Feb 18, 2014 | 02:11 PM
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Originally Posted by VNAMVET
And the primary outlet of the RX can will now connect to the vacuum barb left open after removing the U shaped OEM tube, WITH a checkvalve flowing away from the can (this is to ensure no mixing and reversion)


And finally, the secondary outlet with checkvalve flowing away from the can will run to a hole drilled into the coupler just in from of the throttle body. This is going to provide suction for evacuation while in WOT operating mode when vacuum inside the IM is non existent from he reversion pulses present. This will now ensure the flow is always traveling in the right direction, and the checkvalve prevents any backflow.
This is a great post - thanks OP.

Anyone know whether a single check valve set up using only the OEM evacuation point would also work with a dry sump LT1, even though it may not provide the more constant evacuation of the dual valve set up?
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Old Feb 19, 2014 | 03:43 PM
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Originally Posted by Cdn996
This is a great post - thanks OP.

Anyone know whether a single check valve set up using only the OEM evacuation point would also work with a dry sump LT1, even though it may not provide the more constant evacuation of the dual valve set up?

Please give Tracy a call at 1-941-721-1826. He has been involved with
C5 and C6 Corvettes, both in racing them and turbo/supercharging etc.

You won't regret it. He is very knowledgeable in this arena.
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Old May 3, 2014 | 10:25 PM
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VET,

Forgive me for reviving an old thread, but the catch can issue has been the subject of a lot of discussion (& confusion) lately. Your post is still the most thorough explanation. I have two sets of questions:

1. Are you happy with the performance of the Rx can & separator that you installed? Any issues? Checked for oil in the throttle body lately?

2. What is the structure (nipple?) on the bottom of the can for? Drainage? How do you empty the can?

Thank you for your original post and taking the time with these questions.


PM Sent.

Last edited by Magister Ludi; May 4, 2014 at 10:18 AM.
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