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Misfire After Header Install

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Old Aug 17, 2015 | 08:42 AM
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Default Misfire After Header Install

Does anyone know a way to diagnose a bad O2 sensor, I think I have one causing a P0300 but I don't know how to figure out which bank?


I installed my catless ARH mid lengths on Saturday and when I start the car it runs/idles/revs up just fine. After a couple minutes of running it will start to idle really rough and stumble when driving with a flashing CEL.

I took the plugs out when doing the headers and didn't drop any so I don't think they're cracked, I double checked all the pigtails to make sure they're plugged in correctly, and it runs fine when cold it seems like when it goes into closed loop is when it misfires so I don't think it's a loose or bad plug wire or a bad coil.

The only scan tool I have is a diablo Intune. I only drove the car twice, once was home from a friends house (he had a lift) and then once around the block after adjusting the pipes. I cleared the P0300 that showed up on my way home, and when I went around the block and it still ran crappy and the CEL light was flashing I got home and there were no DTC's


I am thinking bad O2 sensor, can removing them with an impact wrench ruin them? Anybody else have other ideas on what to check? Only other mods are AFE CAI, no tune.
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Old Aug 17, 2015 | 09:33 AM
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You need to call ARH support and they will help straighten you out. I'm thinking you'll have to have it tuned because of a catless connection pipe. ARN # 866-982-1978
Also the AFE could make the car run lean without a tune??
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Old Aug 17, 2015 | 09:47 AM
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Originally Posted by John Micheal Henry
You need to call ARH support and they will help straighten you out. I'm thinking you'll have to have it tuned because of a catless connection pipe. ARN # 866-982-1978
Also the AFE could make the car run lean without a tune??
I planned to call ARH but I'm not sure how much they can help if it's not a problem with the actual headers.

I asked before I purchased and ARH specifically told me that mid lengths would not require a tune, even with a CAI.

The question of running lean is really independent of a misfire/rough idle/P0300 code.
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Old Aug 17, 2015 | 09:56 AM
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I just talked about this yesterday, there is going to be a tent at corvette of Carlisle in two weeks selling/installing headers at the show, I was told to pay the extra $200 right then for the retune or I will be towing it to tuner sooner than I think.
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Old Aug 17, 2015 | 09:57 AM
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Originally Posted by John Micheal Henry
You need to call ARH support and they will help straighten you out. I'm thinking you'll have to have it tuned because of a catless connection pipe. ARN # 866-982-1978
Also the AFE could make the car run lean without a tune??
Car will not run with out the cat unless it is retuned. I just put headers on my car but with the cat's but I put LG LT headers. The guy they told me to get the cat are will have to be tuned with out them in the car. These c7 are not like the c5...
now get this I had a friend helping me and he PUT THE 02 SENORS IN BEHIND THE CAT'S & MY CAR DID THE VERY SAME THING THAT YOU ARE SAYING HERE. It was good for just a few until go a little warm then same as what you say your car is doing.

I put my car back on my 4 post lift saw what he had done & pulled them out and put them in front of the cat's the car did just fine then.Robert
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Old Aug 17, 2015 | 10:02 AM
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Originally Posted by robert miller
Car will not run with out the cat unless it is retuned. I just put headers on my car but with the cat's but I put LG LT headers. The guy they told me to get the cat are will have to be tuned with out them in the car. These c7 are not like the c5...
now get this I had a friend helping me and he PUT THE 02 SENORS IN BEHIND THE CAT'S & MY CAR DID THE VERY SAME THING THAT YOU ARE SAYING HERE. It was good for just a few until go a little warm then same as what you say your car is doing.

I put my car back on my 4 post lift saw what he had done & pulled them out and put them in front of the cat's the car did just fine then.Robert
I still have all 4 O2 sensors and I still have my rear cats, I put all the senors back in the location they go except I used the included extensions for the rear sensors.


I have a diablo Intune I can try loading a tune but I really didn't want to tune my car if I didn't have to.

I'm surprised that no cats would cause it to stumble so hard it can barely go down the road and idle rough and flash the CEL...


EDIT: The front O2's are in front of the cats anyway, so why would removing the cats affect their reading?

Last edited by 10mm_; Aug 17, 2015 at 10:41 AM.
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Old Aug 17, 2015 | 10:02 AM
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Originally Posted by savage
I just talked about this yesterday, there is going to be a tent at corvette of Carlisle in two weeks selling/installing headers at the show, I was told to pay the extra $200 right then for the retune or I will be towing it to tuner sooner than I think.
And I was told by the company that makes these headers that I wouldn't need a tune...
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Old Aug 17, 2015 | 11:13 AM
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Originally Posted by 10mm_
I still have all 4 O2 sensors and I still have my rear cats, I put all the senors back in the location they go except I used the included extensions for the rear sensors.


I have a diablo Intune I can try loading a tune but I really didn't want to tune my car if I didn't have to.

I'm surprised that no cats would cause it to stumble so hard it can barely go down the road and idle rough and flash the CEL...
That is what mine did with the front o2,s bolted up behind the cat's.

Plus before car being stock it was running JUST a little rich by the plugs. Now with the LT headers & cold air box on it by the plus looks good by old school looking of the plug.
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Old Aug 17, 2015 | 11:18 AM
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interesting what people are saying here. Running catless, you will get a CEL, BUT i wont think your car would run rough without a tune.

Maybe the factory tune is really sensitive
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Old Aug 17, 2015 | 11:37 AM
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Rear O2 have to be disabled. We can do that for you. Text me 336-423-7578 and I will give you my tuners number. He is right there in Fay
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Old Aug 17, 2015 | 11:38 AM
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Originally Posted by MikeLsx
interesting what people are saying here. Running catless, you will get a CEL, BUT i wont think your car would run rough without a tune.

Maybe the factory tune is really sensitive
I know I've read other people running the AFE CAI and mid lengths with no tune and no trouble, and ARH told me that it would be fine, that's why I think something is wrong not just "it's a little lean".

I mean 99% of the time removing a cat will get you a catalyst efficiency code, I don't have one of those.

I'm going to use the intune to data log misfires and O2 voltage after work, hopefully I see something in the log that points me in the right direction.
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Old Aug 17, 2015 | 11:41 AM
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Originally Posted by Cajun@BER
Rear O2 have to be disabled. We can do that for you. Text me 336-423-7578 and I will give you my tuners number. He is right there in Fay
Wouldn't that be for a P0420 code? This isn't for a CEL because I have no cats, this is a really bad misfire / dramatic loss of power.

Another weird thing it does is that it will misfire and barely move down the road, then the CEL starts flashing and it smooths out and runs about normal. It's like the flashing CEL doesn't indicate the misfire until it stops misfiring. Maybe that's some kind of safety mode or something.

After that test drive I pulled the codes and there were none. It was a very short drive though.
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Old Aug 17, 2015 | 12:04 PM
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Sounds ignition related. Plug wires are most likely the culprit. My stock plug wires are basically shot when i pulled them off. Try wrapping the plug connectors under the metal head shields on the wires with electrical tape and reinstalling. If this works your plug wires are shot and arcing the spark onto the new headers. Also be sure that you do not have any dielectric grease on the actual metal connections.
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Old Aug 17, 2015 | 12:12 PM
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Originally Posted by c6switchblade
Sounds ignition related. Plug wires are most likely the culprit. My stock plug wires are basically shot when i pulled them off. Try wrapping the plug connectors under the metal head shields on the wires with electrical tape and reinstalling. If this works your plug wires are shot and arcing the spark onto the new headers. Also be sure that you do not have any dielectric grease on the actual metal connections.
I'm confused as to why the plug wires would start to work again if I shut the car off for a few minutes and restart? Wouldn't they be bad all the time?
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Old Aug 17, 2015 | 12:22 PM
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No, when they get hot the silicone that shields the wires is not as effective, especially if you have a cut or pinhole in the connectors. My stock wires were also loaded up with dielectric grease on the actual connector themselves which is exactly where you do not want it to be lol.
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Old Aug 17, 2015 | 12:23 PM
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Originally Posted by 10mm_
I'm confused as to why the plug wires would start to work again if I shut the car off for a few minutes and restart? Wouldn't they be bad all the time?
I have a set of full stock plug wires but not see that is the problem behind your car doing this.
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Old Aug 17, 2015 | 12:31 PM
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Originally Posted by 10mm_
Wouldn't that be for a P0420 code? This isn't for a CEL because I have no cats, this is a really bad misfire / dramatic loss of power.

Another weird thing it does is that it will misfire and barely move down the road, then the CEL starts flashing and it smooths out and runs about normal. It's like the flashing CEL doesn't indicate the misfire until it stops misfiring. Maybe that's some kind of safety mode or something.

After that test drive I pulled the codes and there were none. It was a very short drive though.
Mine did the same as what you are saying here. But I didn't pull no code's on it. I just knew it had to be something we did when I did the headers. I checked it out and saw the o2's was pluged in behind the cat's. I chged it around & runs great then.

Plus I called LG & the guy told me if I ran no cat at all these cars now will have to be tuned for that and the rear one'e will have to be turned off to get the check engine line to go off. From LG that is the only reason I paid extra for the front cat;s for the car for now.. Robert
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To Misfire After Header Install

Old Aug 17, 2015 | 12:34 PM
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Originally Posted by Cajun@BER
Rear O2 have to be disabled. We can do that for you. Text me 336-423-7578 and I will give you my tuners number. He is right there in Fay
If the front cat's are in the car with 02 in front of them the car will run out great. But with the rears out of the car the only thing will be the check engine light will stay on until you do what you are saying here.

But I still think my car is in need of some small tuning on it now.
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Old Aug 17, 2015 | 12:40 PM
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your O2 sensors are probably swapped left/right. unplug them and swap the connectors.
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Old Aug 17, 2015 | 12:44 PM
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You've moved the O2s downstream, hence the misfires, not uncommon after a header install.

Often the min rpm to enable misfire monitor needs to be bumped a bit assuming there are no small leaks, etc.

Thanks
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