C7 Tech/Performance Corvette Technical Info, Internal Engine, External Engine, Tech Topics, Basic Tech, Maintenance, How to Remove & Replace
Sponsored by:
Sponsored by:

Air Box seal failure???

Thread Tools
 
Search this Thread
 
Old Jun 4, 2018 | 12:18 PM
  #1  
gregkono's Avatar
gregkono
Thread Starter
Instructor
20 Year Member
Conversation Starter
All Eyes On Me
Liked
 
Joined: Oct 2005
Posts: 164
Likes: 16
From: Lawton Mi
Default Air Box seal failure???

Have a C7 GS with 6111 miles on it. No modifications at all!! Engine check light on, off to dealer today. Results is a partially clogged catalytic resulting in the engine check light on dash. Blamed on a faulty air box seal, causing dirt into the motor and a failed catalytic. Parts ordered, new airbox, mass flow and catalytics !! Any other C7 owners with similar situation??? Thanks for your time, Greg.
Reply
Old Jun 5, 2018 | 08:19 PM
  #2  
Avanti's Avatar
Avanti
Race Director
25 Year Member
Community Builder
Loved
Community Favorite
 
Joined: Mar 2001
Posts: 19,910
Likes: 6,703
From: Bonneville Salt Flats
Default

??? You mean a catalytic converter was ruined due to an airbox seal failure??? What in the world would you have been driving through and sucking up? Sounds wonky to me. Maybe an "expert" will chime in, but I'd want a second opinion.

Last edited by Avanti; Jun 5, 2018 at 08:19 PM.
Reply
Old Jun 5, 2018 | 09:15 PM
  #3  
gregkono's Avatar
gregkono
Thread Starter
Instructor
20 Year Member
Conversation Starter
All Eyes On Me
Liked
 
Joined: Oct 2005
Posts: 164
Likes: 16
From: Lawton Mi
Default

Originally Posted by Avanti
??? You mean a catalytic converter was ruined due to an airbox seal failure??? What in the world would you have been driving through and sucking up? Sounds wonky to me. Maybe an "expert" will chime in, but I'd want a second opinion.
Cat inefficiency code popped up on the scanner, thus the "replace it all" verdict!!
Reply
Old Jun 6, 2018 | 01:35 AM
  #4  
Poppacapp's Avatar
Poppacapp
Racer
Liked
 
Joined: Oct 2016
Posts: 396
Likes: 72
Default

Run... do not walk... SPRINT away from that dealer
Reply
Old Jun 6, 2018 | 08:02 PM
  #5  
Roadpig's Avatar
Roadpig
Intermediate
 
Joined: Apr 2017
Posts: 42
Likes: 8
Default Fuel trim

Fuel trims are very sensitive to extra incoming air More air/more fuel to compensate. Too much fuel equals a dead converter no reason to run from the dealer
Reply
Old Jun 6, 2018 | 08:32 PM
  #6  
Poppacapp's Avatar
Poppacapp
Racer
Liked
 
Joined: Oct 2016
Posts: 396
Likes: 72
Default

Originally Posted by Roadpig
Fuel trims are very sensitive to extra incoming air More air/more fuel to compensate. Too much fuel equals a dead converter no reason to run from the dealer
The filter is on the end of the air intake tube. The airbox not sealing will make ZERO difference. Worst case, your IATs will go up some from hot engine bay air getting in
Reply
Old Jun 6, 2018 | 09:09 PM
  #7  
Roadpig's Avatar
Roadpig
Intermediate
 
Joined: Apr 2017
Posts: 42
Likes: 8
Default

Not true. An unsealed airbox would definitely upset fuel trims. More volume available to be inhaled thru the filter. Case in point. Many cold air intakes require proprietary programming to compensate not only for a higher flow filter, but increased volume of available air. Restriction or lack thereof in the intake tract can and does occur before and after the filter
Reply
Old Jun 6, 2018 | 09:10 PM
  #8  
Roadpig's Avatar
Roadpig
Intermediate
 
Joined: Apr 2017
Posts: 42
Likes: 8
Default

Which is also why airboxes are engineered.
Reply
Corvette Stories

The Best of Corvette for Corvette Enthusiasts

story-0

Top 10 Corvette Engines RANKED by Peak Torque (70+ Years of Muscle!)

 Joe Kucinski
story-1

Corvette ZR1X Will Be Pacing the Indy 500, And Could Probably Race, Too!

 Verdad Gallardo
story-2

Top 10 Corvettes Coming to Mecum Indy 2026!

 Brett Foote
story-3

Top 10 C9 Corvette MUST-HAVES to Fix These C8 Generation Flaws!

 Michael S. Palmer
story-4

10 Revolutionary 'Corvette Firsts' Most People Don't Know

 Joe Kucinski
story-5

5 Reasons to Upgrade to an LS6-Powered Corvette; 5 Reasons to Stay LT2

 Michael S. Palmer
story-6

2027 Corvette vs The World: Every C8 vs Its Closest Competitor

 Joe Kucinski
story-7

10 Most Common Corvette Problems of the Last 20 Years!

 Joe Kucinski
story-8

5 MOST and 5 LEAST Popular Corvette Model Years in History!

 Joe Kucinski
story-9

2027 Corvette Buyer's Guide: Everything You Need to Know!

 Joe Kucinski
Old Jun 7, 2018 | 01:17 AM
  #9  
Poppacapp's Avatar
Poppacapp
Racer
Liked
 
Joined: Oct 2016
Posts: 396
Likes: 72
Default

Originally Posted by Roadpig
Not true. An unsealed airbox would definitely upset fuel trims. More volume available to be inhaled thru the filter. Case in point. Many cold air intakes require proprietary programming to compensate not only for a higher flow filter, but increased volume of available air. Restriction or lack thereof in the intake tract can and does occur before and after the filter

I seriously doubt fuel trims would be affected enough to run the car at a point rich enough to kill the converters.



And there is nothing proprietary about the programming for an aftermarket intake. its a very simple maf transfer curve adjustment, if any by graphing maf error. And most aftermarket cais will run fine on stock tuning, provided there are not other airflow changing items along with it, ie. long tubes, ported intake manifold, tb etc(which would cause a lean condition, not rich) which kind of throws your leaky airbox theory out the window.
Reply
Old Jun 7, 2018 | 02:36 AM
  #10  
DrDyno's Avatar
DrDyno
Burning Brakes
 
Joined: Nov 2013
Posts: 914
Likes: 277
From: St. Petersburg FL
Default

This sounds pretty hokey to me. Which converter(s) are they replacing, right, left or both? Only the primaries have O2 sensors so, if they change them out do they also change out the secondaries at the head of the X-Pipe?

Last edited by DrDyno; Jun 7, 2018 at 02:08 PM.
Reply
Old Jun 7, 2018 | 05:34 AM
  #11  
Roadpig's Avatar
Roadpig
Intermediate
 
Joined: Apr 2017
Posts: 42
Likes: 8
Default

Originally Posted by Poppacapp
I seriously doubt fuel trims would be affected enough to run the car at a point rich enough to kill the converters.



And there is nothing proprietary about the programming for an aftermarket intake. its a very simple maf transfer curve adjustment, if any by graphing maf error. And most aftermarket cais will run fine on stock tuning, provided there are not other airflow changing items along with it, ie. long tubes, ported intake manifold, tb etc(which would cause a lean condition, not rich) which kind of throws your leaky airbox theory out the window.
Except that it’s not a theory. I’ve seen it many times in my thirty year automotive career. Must have been a big window that all those vehicles we repaired went theough
Reply
Old Jun 7, 2018 | 01:57 PM
  #12  
Poppacapp's Avatar
Poppacapp
Racer
Liked
 
Joined: Oct 2016
Posts: 396
Likes: 72
Default

Originally Posted by Roadpig

Except that it’s not a theory. I’ve seen it many times in my thirty year automotive career. Must have been a big window that all those vehicles we repaired went theough
So how many unsealed airboxes caused bad converters in those 30years?
Reply
Old Jun 7, 2018 | 02:15 PM
  #13  
DrDyno's Avatar
DrDyno
Burning Brakes
 
Joined: Nov 2013
Posts: 914
Likes: 277
From: St. Petersburg FL
Default

Vararam, which has an open air box advertises "no tune required." So why would a faulty air box seal on a stock air box foul the cats? Now, if the faulty seal was the seal at the base of the filter allowing a lot of unfiltered air past the filter... who knows?
Reply
Old Jun 7, 2018 | 02:39 PM
  #14  
Internets_Ninja's Avatar
Internets_Ninja
Safety Car
20 Year Member
All Eyes On Me
Loved
 
Joined: Mar 2004
Posts: 4,048
Likes: 1,475
From: South Florida
Default

Any deviation from the stock OEM airbox, including leaks before the MAF will definitely change the fuel trims. Those of you who are doubting that any deviation from OEM will change fuel trims are making ignorant assumptions.

Last edited by Internets_Ninja; Jun 7, 2018 at 02:40 PM.
Reply
Old Jun 7, 2018 | 07:54 PM
  #15  
Roadpig's Avatar
Roadpig
Intermediate
 
Joined: Apr 2017
Posts: 42
Likes: 8
Default

Thank you tripintaz.
Reply
Old Jun 8, 2018 | 11:40 PM
  #16  
Poppacapp's Avatar
Poppacapp
Racer
Liked
 
Joined: Oct 2016
Posts: 396
Likes: 72
Default

Originally Posted by TriPinTaZ
Any deviation from the stock OEM airbox, including leaks before the MAF will definitely change the fuel trims. Those of you who are doubting that any deviation from OEM will change fuel trims are making ignorant assumptions.

Just my opinion but the OEM intake setup is drawing air into the filter from the fender area. How would a leak on the box side(ie.. where the box mounts to fender) affect fuel trims. The filter is drawing air in.. it doesn't care where that air comes from. Like I mentioned above worse case if you draw hotter engine bay air into the filter vs only air from the fender.
Reply
Old Jun 9, 2018 | 08:39 AM
  #17  
Dcasole's Avatar
Dcasole
Le Mans Master
10 Year Member
Community Builder
Liked
Loved
 
Joined: Oct 2014
Posts: 8,665
Likes: 2,722
From: Atlanta GA
Default

Originally Posted by TriPinTaZ
Any deviation from the stock OEM airbox, including leaks before the MAF will definitely change the fuel trims. Those of you who are doubting that any deviation from OEM will change fuel trims are making ignorant assumptions.
Fuel trims reaction to an air leak at the air box will have nothing to do with causing a cat to clog ....really guys .....what is the rear O2 sensor doing down there ... oh that's right monitoring the mixture to keep a 12-13 to one ratio

So even though the MAF is sensing more air , the maf reacts by send in more fuel , all which the motor can use ...because it's the rear O2 that is king by keeping the air to fuel ratio within spec ...

That's why you make more power with less restrictive intake

Not to mention if u are putting that much fuel thru the cat it would smell like hell and the car would be running like crap

Rear cat effecenty code ... probably a bad sensor and they are throwing the parts cannon at it

Dave

Last edited by Dcasole; Jun 9, 2018 at 08:42 AM.
Reply
Old Jun 9, 2018 | 07:18 PM
  #18  
Internets_Ninja's Avatar
Internets_Ninja
Safety Car
20 Year Member
All Eyes On Me
Loved
 
Joined: Mar 2004
Posts: 4,048
Likes: 1,475
From: South Florida
Default

Originally Posted by Poppacapp
Just my opinion but the OEM intake setup is drawing air into the filter from the fender area. How would a leak on the box side(ie.. where the box mounts to fender) affect fuel trims. The filter is drawing air in.. it doesn't care where that air comes from. Like I mentioned above worse case if you draw hotter engine bay air into the filter vs only air from the fender.
It's not just about the volume of air, its also the actual flow of air. If the air passing the MAF is turbulent, it will throw off the readings.

Originally Posted by Dcasole
Fuel trims reaction to an air leak at the air box will have nothing to do with causing a cat to clog ....really guys .....what is the rear O2 sensor doing down there ... oh that's right monitoring the mixture to keep a 12-13 to one ratio

So even though the MAF is sensing more air , the maf reacts by send in more fuel , all which the motor can use ...because it's the rear O2 that is king by keeping the air to fuel ratio within spec ...

That's why you make more power with less restrictive intake

Not to mention if u are putting that much fuel thru the cat it would smell like hell and the car would be running like crap

Rear cat effecenty code ... probably a bad sensor and they are throwing the parts cannon at it

Dave
I never commented on the cat part. I agree its far fetched. We are hearing like 3 or 4 people down from the tech. Maybe he was talking about intake manifold seal and not the air filter. But this is why I didn't mention the cats.
Reply

Get notified of new replies

To Air Box seal failure???





All times are GMT -4. The time now is 02:58 PM.

story-0
Top 10 Corvette Engines RANKED by Peak Torque (70+ Years of Muscle!)

Slideshow: Ranking the top 10 Corvette engines by torque output.

By Joe Kucinski | 2026-05-05 11:58:09


VIEW MORE
story-1
Corvette ZR1X Will Be Pacing the Indy 500, And Could Probably Race, Too!

Slideshow: A Corvette pace car nearly matching IndyCar speeds sounds exaggerated, until you look at the numbers.

By Verdad Gallardo | 2026-05-04 20:03:36


VIEW MORE
story-2
Top 10 Corvettes Coming to Mecum Indy 2026!

Among a rather large group of them.

By Brett Foote | 2026-05-04 13:56:44


VIEW MORE
story-3
Top 10 C9 Corvette MUST-HAVES to Fix These C8 Generation Flaws!

Slideshow: the top 10 things Corvette owners want in the C9 Corvette

By Michael S. Palmer | 2026-04-30 12:41:15


VIEW MORE
story-4
10 Revolutionary 'Corvette Firsts' Most People Don't Know

Slideshow: 10 Important Corvette 'firsts' that every fan should know.

By Joe Kucinski | 2026-04-29 17:02:16


VIEW MORE
story-5
5 Reasons to Upgrade to an LS6-Powered Corvette; 5 Reasons to Stay LT2

Slideshow: Should you buy a 2020-2026 Corvette or wait for 2027?

By Michael S. Palmer | 2026-04-22 10:08:58


VIEW MORE
story-6
2027 Corvette vs The World: Every C8 vs Its Closest Competitor

Slideshow: 2027 Corvette lineup vs the world.

By Joe Kucinski | 2026-04-24 16:12:42


VIEW MORE
story-7
10 Most Common Corvette Problems of the Last 20 Years!

Slideshow: 10 major Corvette problems from the last 20 years.

By Joe Kucinski | 2026-04-14 16:37:05


VIEW MORE
story-8
5 MOST and 5 LEAST Popular Corvette Model Years in History!

Slideshow: 5 most and least popular Corvette model years.

By Joe Kucinski | 2026-04-08 13:25:01


VIEW MORE
story-9
2027 Corvette Buyer's Guide: Everything You Need to Know!

Slideshow: 2027 Corvette buyer's guide

By Joe Kucinski | 2026-04-17 16:41:08


VIEW MORE