How hard is it to install headers?
It took me two days to get them in. after spending a day removing the manifolds. Had to remove the starter, oil cooler and oil line loosen enginne mounts and jack up the engine. all in all about 20 hrs start to finish on a lift.
If I had to do it again I think I would go with Kooks
Last edited by Dcasole; Dec 19, 2020 at 08:04 PM.

Dcasole,
do you like your lift? Where did you get it?
thanks
Wade
I got mine from Summit Racing when all the 5,000 BLS were on backorder paid a little bit more but I live close to Summit so i was able to drive down and pick it up
😀Sams Club , BJ's and Home Depot are always running a sale
Last edited by Dcasole; Dec 20, 2020 at 11:04 AM.
Last edited by 99vetteran; Dec 20, 2020 at 02:25 PM.
The Best of Corvette for Corvette Enthusiasts
2. Remove both 'Corvette' plastic valve covers with Torx T30, disconnect breather tube that might be in way of plastic valve covers coming off.
3. Remove fuse box -- Use impact on large nut securing battery cables at top of box (else it might not come off well). Remove fuse tray.
4. Remove spark plug boots (and spark plugs if desired) -- Use screwdriver to pry out boots. NOTE: Just remove the spark plugs... I initially tried to do the install without pulling the plugs and I cracked at least one, causing frustration later on.
5. Remove manifold heat shields. Soak header bolts in PB blaster.
6. Lift car. Remove tunnel brace. Spray PB blaster on everything underneath.
7. Drain oil (replace drain plug bolt when done, put oil container in front seat so you don't forget to add oil before start). Don't forget to remove oil fill cap to help drain.
8. Unbolt/remove Xpipe. Install new gaskets on xpipe. Remove/swing diagonal aluminum bracing bars out of way.
9. Remove dry sump oil lines (or see if can just remove starter) -- Make sure to tie-off to prevent oil drip.
10.Remove OEM cat pipes - Use two-wrench method if needed to get around tight clearances (see picture saved in phone) or pass-thru socket set. Use ONLY 6 point sockets, fully seat all sockets before loosening. Can remove studs with socket if bolts are siezed. Consider loosening manifold bolts (to block) to ease access.
11. Disconnect O2 sensors -- Pull the white tab up and flip connector to the back and insert flathead between the connector and twist/pry-apart.
12. Remove starter heatshield
13. Remove manifolds -- Use only 6 point sockets.
14. Soak O2 sensors on manifolds in PB blaster.
15. Remove O2 sensors (using heat) and install in new headers. Take note of which sensor goes to which pipe. Inspect gaskets and decide if using OEM or aftermarket provided.
16. Cleanup header bolts and coat in blue loctite
17. Install headers from bottom (or passenger from top) along with gasket. Hand-thread bolts, leave loose. Note: Make sure to install gasket correctly based upon its labelling.
18. Attach O2 sensors to car. Zip tie safely from heat/touching pipes.
19. Install cat pipes.
20. Torque header bolts to 18ft/lbs
21. Jig everything up loosely. Check clearance to tunnel brace, starter, and frame. Need 1/2" of clearance to tunnel brace -- Push pipes to adjust.
22. Make sure no wires are touching header (including spark plug wires)
23. Tighten everything down. Torque specs: x-pipe to header 18ft/lbs, small tunnel bolts 20, large tunnel bolts 75, bolts for assembly of cat pipes to header ???
- Push the pipes up into the tunnel when tightening the rear clamps or the may hit the tunnel plate.
24. Reverse order everything above.
25. Install oil filter, add new oil. 9 quarts, then start and check. Don't forget to add oil cap back on.
Dave
























