Direct Injection - maintenance?


I have had DI on a number of high mileage cars, and I experienced no economy or power issues with build-up of carbon deposits on the valves and intake ports (granted these were daily drivers, not performance sports cars).
DI problems have arose in others foreign brands in the past, that have required routine major maintenance every 40k, and/or a supplemental oil catch can. My 2018 Honda Accord has DI, but I've read there is a bit of a second squirt of fuel onto the valve stem area from a supplemental port injector to keep the valve area from coking up.
Any engineering thoughts or experience with DI in a high horsepower Chevrolet engine, or in the LT2, specifically?
I'll be confident that Chevrolet has considered the DI dilemma, and wondering how they have solved it....
Cheers!
You can also run meth which keeps everything super clean

The LT1 is also DI and you don't hear much about it. The early BMW DI motors were notorious for it.
Last edited by NoOne; Sep 16, 2019 at 12:56 PM.
gm has done a good job with the ls and lt motors to provide decent oil separation and keep contaminants out of the intake but it's not a perfect solution
many manufacturers like gm on the lt5 have gone to DI plus port injectors which helps tremendously by cleaning off the valves
run, good oil, good gas, and probe the intake with a flex camera to keep an eye on valve deposits. You can clean the valves before they become a problem or pull the heads later
vette has been di for a long time so poll the c7 guys to see how they fare on valve deposits
Last edited by RKCRLR; Sep 17, 2019 at 09:51 AM.
Plus, after seeing the C8 on Monday... doing anything to the motor from the top will be tough. I'm 6'4" and still could barely reach anything. Trying to unscrew or drain a catch can would be very tedious and annoying.
I have had DI on a number of high mileage cars, and I experienced no economy or power issues with build-up of carbon deposits on the valves and intake ports (granted these were daily drivers, not performance sports cars).
DI problems have arose in others foreign brands in the past, that have required routine major maintenance every 40k, and/or a supplemental oil catch can. My 2018 Honda Accord has DI, but I've read there is a bit of a second squirt of fuel onto the valve stem area from a supplemental port injector to keep the valve area from coking up.
:
So I installed a quality "Catch Can" that collected the oil mist that came from the crackcase, condensed it into drops that had to be removed periodically. Like others I collected a few ounces/1000 miles. That was a few ounces that had no chance of baking on the backs of the intake valves. Removed it when I sold the 2014 and installed on my 2017 Grand Sport. GM said they "improved the PCV system used on the Grand Sport" and had some of that oil mist return through the valve covers instead of going into the intake. BUT there was still the same hose going from the crackcase to the intake and I still collected some oil. For all those who said it was a none issue, GM sure spent engineering time and effort to improve the PCV system for a NON PROBLEM!! However I collected only 1/2 the amount! Then saw a comment that "some oil" is a help in lubricating the valve stem SO REMOVED THE CAN!
GM is learning and probably has reduced the amount of oil vapor & mist going to the LT2 intake. Since there were no significant issues reported with the LT1, doubt there will be any with the LT2.
PS: Managing "Blowby" past the piston rings and oil vapor/mist in the crackcase has been an issue since the ICE was invented. Up until the 1960's there was a "Road Draft Tube" that just put the "stuff" into the atmosphere! Had a "roadcraft tube" on my '56 Chevy small block. The EPA rightfully said you can no longer dump that "stuff" into the atmosphere- burn it in the combustion chamber with the gasoline. The addition of a Positive Crackcase Ventilation (PCV) system started. Up until DI, gasoline passing over the intake passages and backs of intake valves (with extra cleaning additives, i,e, Top Tier etc gas) washed most of it way.
Old Ad When Port Injection Had Gas Washing The Intake Valve Backs! Still Needed Extra Cleaning Additives. Top Tier gas never gets to wash the backs of the valves in a DI engine! It's injected directly into the combustion chambers.
Last edited by JerryU; Oct 24, 2019 at 10:50 PM.
I have had DI on a number of high mileage cars, and I experienced no economy or power issues with build-up of carbon deposits on the valves and intake ports (granted these were daily drivers, not performance sports cars).
DI problems have arose in others foreign brands in the past, that have required routine major maintenance every 40k, and/or a supplemental oil catch can. My 2018 Honda Accord has DI, but I've read there is a bit of a second squirt of fuel onto the valve stem area from a supplemental port injector to keep the valve area from coking up.
Any engineering thoughts or experience with DI in a high horsepower Chevrolet engine, or in the LT2, specifically?
I'll be confident that Chevrolet has considered the DI dilemma, and wondering how they have solved it....
Cheers!

So now all your wondering about how Chevrolet solved the DI dilemma can finally be put to rest ;>)
The Best of Corvette for Corvette Enthusiasts
So now all your wondering about how Chevrolet solved the DI dilemma can finally be put to rest ;>

So now all your wondering about how Chevrolet solved the DI dilemma can finally be put to rest ;>

PS: Now before anyone gets apoplectic, GM spent a lot of engineering time and effort to improve the dry sump in my 2017 Grand Sport from my 2014 Z51. They didn't do it for fun! I collected 1/2 the amount in my catch can of crackcase "stuff" in the Grand Sport and IMO for normal street driving a catch can was not needed. Expect they improved the LT2 even further. Tadge said in a forum post they find that the coking that occurs is cosmetic. Perhaps - I'm sure everyone believes everything Tadge says! Particularly when it fits their agenda!

I add a container of Techron, made by Chevron, about every 3 months. It was one of the first Top Tier additives. I do that partly to make up for when I don't use Top Tier gas and mostly to help protect the fuel sender from sulfur compound build-up on fuel sender parts, quoting:
Technical service bulletins and the National Highway Traffic Safety Administration state--sulfur in the fuel can cause inaccurate fuel gauge readings. What is happening? The silver in the sending units is tarnishing just like your good knives, forks and spoons. That is why silverware comes on those lovely boxes lined with sulfur-free cloth. Silver reacts readily with sulfur compounds to create that tarnish--silver sulfides. Though it is fairly easy to clean off (remember cleaning your mother's silverware?), it is difficult to keep it from returning. Fuel sending units suffer the same fate.
General Motors has an additive to help keep the tarnish at bay. Chevron Techron Concentrate Plus is the product GM dealers use (under their brand name.)
Good accurate ad with C6 and prior Vettes with Port Injection- useless for Direct Injection where gas never sees the backs on the intake valves!
Last edited by JerryU; Oct 2, 2020 at 09:45 AM.
Quick question Rapid, how did you determine that valve coking on the C7 LT was a non-issue?




Bill
Quick question Rapid, how did you determine that valve coking on the C7 LT was a non-issue?
https://toptiergas.com/licensed-brands/
https://www.consumerreports.org/car-...h-extra-price/
And no, Top Tier specs are not a gimmick.
SIDEBAR
Intake valves are exposed to the >2500 F combustion temps and a major amount of the required cooling (stainless steel not strong at those temps and getting close to melting) occurs at the valve seat. The large valves have a longer heat conduction path to the valve seat than two smaller valves that coked in BMWs etc. . However valve temps are also function of power used. The large 6.2 Liter Vette engines (in normal use) are operating at a lower rpm and with less stress of the typical European performance engine where coking was an issue, BMW, Ferrari. In fact it was mostly an issue in "high performance engines" not grocery getters. So GM's first use in a high performance engine was 2014 in the C7 as the C6 did not use DI. So GM no doubt learned from competitive prior high performance engines
Also, although it was said "there was no issue with the 2014 LT1," GM spent a lot of engineering time and effort to improve the dry sump PVC system in my in my 2017 Grand Sport from my 2014 Z51. They didn't do it for fun! I collected 1/2 the amount in my catch can of crackcase "stuff" in the Grand Sport. IMO for normal street driving a catch can was not needed in the later design dry sump. Expect they improved the LT2 even further and for street driving a catch can is not needed in the LT2. The key, IMO was reducing the oil and oil mist being pulled into the intake manifold. They said they accomplished that in the later dry sump design that was much different and more complex that the one in my 2014 Z51.
Tadge said in a forum post they find that the coking that occurs is cosmetic. He didn't say it didn't exist, just that the buildup was not a "performance issue." The larger intake passages in the single valve engine may be another factor allowing more build-up without a significant performance degradation. GM knows but has not discussed.
Before I added the catch can removed from my 2014 to my 2017 Grand Sport I investigated the changes in PCV system best I could to be sure I did no harm. Installed but once I saw I was collecting ~1/2 the oil I removed it as it wasn't needed and a comment in another technical article said "some PCV oil is useful to lubricate the intake valve stem." No doubt they improved the LT2 further.
Defined the entirely different routing of PCV lines etc in my 2017 Grand Sport from my 2014 Z51. Among other differences was their was no line bringing filtered fresh air into the crackcase in the 2017 versus 2014. Also lines were coming from both valve covers.
Installed a pressure/vacuum gauge in the one line going from the dry sump tank to the air intake tube after the air filter. It appears to perform the the function of the 2 lines in the 2014. It takes air pulled into the dry sump tank by the oil/air scavenge pump that has to be feed back into the intake AND provides sufficient air so a separate line, required in the 2014 was not needed.
Last edited by JerryU; Jul 24, 2021 at 09:35 AM.
Last edited by itsonlyairandfuel; Aug 10, 2021 at 09:48 AM.

I sold my 2014 Z51 @ 56k miles and the intake valves looked just fine anytime I swapped intake manifolds throughout the years.
My 2-cents, BMW's design flaw sparked this aftermarket craze for catch-cans for anything DI. Throughout my years of modify and tuning cars, I've seen more problems created by catch-cans than solved by them.

















