Safe maximum piston speed?
thanks !
came across some good readings.. one short one sums it up quick
http://www.mustangsandmore.com/ubb/S...stonspeed.html
based on his formula of maximum engine speed for a race engine is 30,000/ stroke . using his equation i get 8000 rpm (3.75 stroke).
wondering what you guys go by etc or is this a general rule of thumb that builders follow?
Piston Speed in Feet per Minute = (stroke x 2 x rpm)/12
Based on my personal experience, I'd say around 4500 feet per minute for a well built (internally balanced, 4340NT crank, 4340 rods with cap bolts, steel pins, forged pistons, and a suitable valvetrain) street/strip engine is around the limit for reliability. Production engine's are generally good up to around 3800-4000 feet per minute. Racing engines such Nextel Cup, F1, Indy, and even sportbikes have piston speeds exceeding 4800 feet per minute and maybe exceeding 5000.
Piston Speed in Feet per Minute = (stroke x 2 x rpm)/12
Last edited by DieL; Mar 3, 2006 at 08:40 PM.
It's always a good idea to look at mean piston speed and consider the following:
1. Internal inertia stress on the bottom end components increases with the SQUARE of mean piston speed.
2. Sonic velocity places a limit on aspiration efficiency at high mean piston speeds - the airflow just can't keep up with piston motion, no matter how short and efficient the inlet tract is.
The first issue has been dealt with over the years with better design and materials technology.
The second limit is basic physics and there is no solution other than to eek out incremental improvements with better detail design.
The current "limit" is about 5200 FPM, which is the regime of F1 and NASCAR engines.
The new LS7 is running 4733 FPM at the 7100 rev fuel cutoff, which is VERY Impressive for a production engine, even DOHC, but if you have enough budget for titanium rods, inlet valves, dry sump, etc. it can be done with Gen IV architecture components.
If you want to approach this level using vintage SB architecture components you better have at least a $20,000 budget, but it still won't be reasonably streetable.
About 3800-4000 FPM is a reasonable goal for an enthusiast using vintage architecture SB components with a few thousand dollars to spend on a good street or dual purpose high performance engine.
Duke
Last edited by SWCDuke; Mar 4, 2006 at 12:51 AM.



Hmm, I'd consider my bottom end to be pretty tough on my 388 sbc, and hope it would survive 7500 rpms if I took it that high.
For my combo I came up with 3.625 x 2 x 7500rpms/ 12 = 4531.25
WIth your 7800rpm goal, I came up with 4712.5 so you could lessen piston speed by going to a shorter stroke and bigger bore for the same ci
The Best of Corvette for Corvette Enthusiasts
thanks !

Block=Dart SB (Steel-Caps), 9.025" decks, block-plated +.030" (4.155"), Dart supplied main bolts.
Crankshaft=Eagle #435037505700 (4340 Internal-Balance)
Pistons=Ross #95465, Flat-tops, 1.268" C.H.
Rods=Eagle #CRS5850B3D
Rings=Speed-Pro #R9346+35 (Gapped @ .018" Tops, .014" Second, and Low-Tension Oils)
Cam=Blue-Racer #WG5008MR (Mechanical Roller 256/264 @ .050 106ILC-Lash .022"/.024")
Lifters=Comp Cams 818-16
Damper=BHJ #CH-IBS-7
Oil Pan=Customer Supplied #N.A. No windage trays installed. (Kick-out pan with 1 baffle with trap door).
Timing Chain=Wolverine #TC499S (Nylon timing set machined for roller button)
Cylinder Heads=Pro-Topline 23 Degree, 2.080's, 1.600's, 235 CC runners, fully ported in house.
Valves=Ferrea’s #N.A. (Intake and Exhaust)
Springs/Retainers= Comp Cams #N.A. (Titanium Retainers).
Head Gaskets=Corteco (Detroit Gasket) #55431HG (.038" composition).
Fasteners=ARP # 134-4001 (Stud Kit)
Rocker Arms=Blue-Racer (8)#WG6004 (1.6-Intakes) - (8)#WG6002 (1.5-Exhausts).
Pushrods=Comp Cams #7993-16 (5/16”)
Stud Girdle=Comp Cams #4009
Intake/Carb=Edelbrock #2970 (Super-Victor) / Holley 8896-1(4500 CFM)
Tested with 2.000" primaries. (Pictured below in '72 El Camino with 1.750" pipes, customer was waiting for new headers to be built.
Compression ratio is approx. 11:1 and runs with no problems on 93 Octane @ 34 Degrees total timing. I will add here however, we did the initial test using 110 because it was in the fuel cell. We ran it out and tested on 93. Customer uses 93 for street and 100 unleaded for track.
He's presently waiting for season to begin!
Final numbers=580 HP @ 6600 RPM and 523 Ft.Lbs. @ 5500 RPM.
Thanks, Gary in N.Y.


Last edited by GOSFAST; Mar 5, 2006 at 01:23 PM.
http://www.roadandtrack.com/article....rticle_id=2398
Interesting topic.
trw
In order to nip this new form of escalation in the bud, NASCAR limited stroke to either 3.27" or 3.25", which dictates about a 4 1/8" bore to meet the displacement limit, and 9500 is about as high as the unrestricted engines rev (and live) with properly selected gearing, which is close to 5200 FPM.
Also F1 peak revs are at least 19,000, which gets them into the same 5200 FPM ballpark.
Top Fuel and Funny Car engines might be a little higher through the lights, but the median WOT life expectancy of those engines is not much more than their quarter mile time, and they get new rods and pistons after every run.
Duke

Your smarter to build bigger ci and lower rpm.
its wait and see i guess!













