more intake fit questions
How can I determine if my block was decked ever? What is the max you can deck or mill heads and block before intake fit problems? THX
You really won't know how your intake fits until you set the heads on the block and set the intake on and inspect the fit.


But a check u can use for the intake is to set it on the heads after heads installed on block and use a feeler gauge to measure gap between head and intake (don't worry 'bout the bock end walls as u can seal those with generous silicone sealer application). If the gap anywhere between the head and intake is greater than the thickness of intake gaskets, guess what, it ain't gonn'a seal.
And since the intake gasket gets compressed, u really don't want any gaps larger than 1/2 the intake gasket thickness.
The stock blocks have a specific surface finnish/pattern that helps the head gasket seal and is hard to describe. Yes usualy if block has been decked then the stamped ID at front of block is most likey gone but the machine shop/rebuilder could have replaced the number with his own.
But the important item to know from deck height is the distance down the hole the piston is at TDC.
U need a micrometer with a flat base-bar that stradles the bore for this and u can more than likely rent one locally if u can't borrow 1. Measure at the piston's middle above where the piston pin is located (to minimize piston side rock errors) and find the highest part of the piston as it reachs TDC. U would need to do this before final install of heads. Add this distance down the hole to your compressed head gasket height. U want .035" - .055" total for good quench. And i expect u can easily do this Surfer if u have degreed your camshaft (as i assume u did).
BTW intakes are fairly cheap so having a spare $20 swapmeet aluminum intake milled down in steps could be a way to dial in the correct milling.
Hope this helped.
cardo0
Last edited by cardo0; Jun 10, 2006 at 01:59 AM.
So if I exceed the gasket half thickness at the heads after checking, then it's time to have the intake machined? I still havent degreed new cam yet.


Will u even notice 10hp? Maybe on a 1/4mile timeslip.And really a lower c.r. motor sees much less stress, can take a thrashing and live on to become your kids toy.
If you haven't installed the cam yet then u can replace it with a short duration cam - but really >9.5c.r. will support most any streetble cam duration. If u really can't live with 9.7c.r. then spend the money and swap for tight heads/chambers.
But don't shave new heads or u really will need to mill the intake also. And u maybe able to save 60cents a gallon burning regular 87 octane too.Hey heads aren't that bad to replace as u don't have to remove the radiator and drop the oil pan like u would to replace the cam. Yea u can replace the heads while the hood is still on.
Most stock blocks are only +.025" deck (9.025" total from crank CL) so i don't know what u mean by .035" stock height. Maybe u should recheck piston height at TDC as i described before.
Now with alum hds u want an good composite hd gasket and most are .039" or .041 when compressed. So with .010" piston clearance that adds up to .049" - .051" for quench height and should be fine. Not bad and should work fine but to improve it would require decking the block as i don't know of any thinner composite hd gaskets.
Well if u verified .010" down the hole then i think u have it covered. If u need any help to dial in the cam feel free to PM me and i'll see what i can do neihbor. U can expect a lot of small issues to get it running depending how much u altered the ign and carb systems.
cardo0
I thought 9.7 to 10.5 would make a big difference, but if you dont think so then I need to re-think this. If the difference really is only 20 HP at best then I'm good to go with feeler gage check. Thanks.
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