Vibration Damper Install Question
John
John, there is a special tool that is absolutely worthless for anything but removing and installing vibration dampers. You can buy one, rent one, borrow one, or steal one, but they are indispensible for removing and installing vibration dampers. Considering what can happen when a damper is improperly removed or installed, they are an excellent investment. There is no way I would remove/install a damper without one.
It sounds like you are OK, but I will tell you what I do when something like this happens and I don't understand the result...remove the damper WITH THE TOOL, inspect it carefully for internal stops in the bore (measure them) or burrs inside the bore or on the nose, and re-install the damper USING THE TOOL with the nose lightly lubricated.
It's been a long time since I replaced my vibration damper, but vaguely I think I remember going through this exact same anxiety even to the inspection process I described. But, one thing is for sure...you can't use up ALL the "freeboard" inside the hub or you would be into the timing cover. So, there was always going to be some space remaining in the hub.
There has to be a step in the bore, a positive stop, that prevents the damper from going any further up on the nose than it was designed. If you have identified the stop, measured the distance from the stop to the rear of the hub, and then measured that distance from the end of the crankshaft nose and are left with a half inch or less that will remain between the hub and the timing cover, then I wouldn't worry about it any more. It is full up. Don't forget to torque the center bolt to specified torque. :D
As I remember, the keyway is broached all the way through the damper hub bore. However, on the crankshaft nose, the keyway is broached to the specified length where the tool was withdrawn leaving a radius in the end of the keyway.
If there isn't a physical stop, then the only other thing I can think of is that the vibration damper is intended to go onto the shaft end until the key "bottoms" at the start of the shaft keyway radius...then, the key will wedge in the keyway between the hub and the shaft. The damper will go no further unless the key slips in the damper keyway, which is unlikely because of the friction created by the wedging action, or alternately, unless something is deformed (not a good option). This is not a real precise way to locate machinery parts, but effective if the tolerances are measured in sixteenths of an inch which is probably true in this case.
The thing about using the remover/installer tool is that each removal/installation is not like a moonshot where you cross your fingers, and hope everything goes OK. Removal or installation of the damper becomes no big deal.
[Modified by Chuck Sangerhausen, 12:02 PM 9/3/2002]
The Best of Corvette for Corvette Enthusiasts
I had forgotten that the damper hub actually goes up into the timing cover seal, and that the reason the timing chain seal doesn't seal is because the damper hub OD is worn and has to be sleeved. Duh, I'll just stfu now. :D












