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Weekend '71 Fiber Optics Project Done

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Old Mar 4, 2012 | 04:13 PM
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St. Jude Donor '08-'09-'10-'11
Default Weekend '71 Fiber Optics Project Done

Rear FO weren't working at all, and Front were Dim at best.

Crawled under the back and found that the FO seemed to be intact coming from the tail lamp buckets and tag lamp, and disappeared into the wire harness up the LH frame rail next to the fuel tank. Good.

After looking at one of Alan's photos, I figured the next logical place to look was along the driver seat next to the tunnel. Bingo!

Pulled the shifter console and found that the harness was not connected to the FO lens, and was nowhere in sight. Not so good. Figured it had been cut or otherwise mangled and removed, but low and behold it was wound-up under the heat shield and looked to be intact.

Hooked the 3 strands up to the console lens after turning on the turn signal to figure out which side was which, and to my surprise, it all worked... kind of. The tag lamp was nice and bright, but the tail lamps were both very dim. Cleaned the ends with a toothbrush and glass cleaner, still not good.

Pulled the tail lamp lenses off to have a look, and they were Painted over. LOL Q-tip and paint remover cleaned 'em right up, and they're nice and bright now.

On to the Front...

Started by removing all 4 headlamps to clean 'em up since thay were working to various degrees. The glass **** on the back of the bulbs were filthy! So were the ends of the FO that are right in the middle of the harness between where the bulb plugs in. Nice and bright!

Took the front T/S parking lamp lenses off, and there is a little FO lens on the inside top of the bucket. Again Filthy! A good cleaning and they're nice and bright now too.

I was anticipating another PITA job, but was really fortunate.

That doesn't happen too often.

Here are some pics that may help some of you identify and troubleshoot your '68-71 FO.

Mark
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Old Mar 4, 2012 | 04:50 PM
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nice job,its nice you found everything too.gotta tackle mine one day.
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Old Mar 4, 2012 | 06:34 PM
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I was very lucky this time.
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Old Mar 11, 2012 | 10:21 AM
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Old May 7, 2012 | 11:28 AM
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Default update on fiber optics

Originally Posted by xCCTer
O.K. Thanks everyone for the information. This is hillarious to me. I have a friend who knows so much about corvettes who has helped me on sooooo many projects. He has a 77 so he's got no optics. This drove him crazy and I know he didn't sleep last night. He will be shocked to find out that I "stayed up all night and FIXED the optics." Sun-up..lights on Sundown..lights off. Thanks again
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Old May 7, 2012 | 01:08 PM
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Originally Posted by 7dSHARK
O.K. Thanks everyone for the information. This is hillarious to me. I have a friend who knows so much about corvettes who has helped me on sooooo many projects. He has a 77 so he's got no optics. This drove him crazy and I know he didn't sleep last night. He will be shocked to find out that I "stayed up all night and FIXED the optics." Sun-up..lights on Sundown..lights off. Thanks again

We've all done something along those lines over the years.

That's what we're here for.

Mark
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Old May 7, 2012 | 01:53 PM
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Nice job, I remember doing mine back about 1997 taping the new fiber optics to the old ones and trying to snake them through--didn't work out too well.
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Old May 7, 2012 | 02:02 PM
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I've heard that even the guys from Corning would have a difficult time making a good splice.

Just sayin'...

A couple of the usual suspects are making the little boots that go on the back of the headlamps now, so of course I had to get a set.

They'll keep the nipple on the back of the headlamp and the end of the fiber optic cable clean. I guess.

Mark
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Last edited by xCCTer; May 7, 2012 at 02:07 PM.
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Old May 7, 2012 | 02:38 PM
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Hi Mark,
Nice work on your fiber optics.
Originally there was a little rubber 'seal', (it even had a part number!) on each FO headlight connection. These are often missing since they often fell on the ground while the headlights were being replaced.
Regards,
Alan
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