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Old Jan 17, 2020 | 09:58 AM
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Hi folks! My name is George been a mechanic since the early 80's. I am currently working on a 59 T10. My problem is it is jumping out of third gear. I have replaced every part that is involved with third gear and it still jumps out. When I say every thing it literally is every thing except the main shaft. the slider is a torque lock just so I don't have everyone telling me that will be the fix. any insight as to what I am missing would be appreciated. By the way it came in because it was jumping out of second wile I was in there third gear had quite a lot of wear so I thought I would put in a new gear. So now it has new 2nd gear new 3rd gear new syncro rings new sliders new forks all new bearings seals and gaskets.
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Old Jan 17, 2020 | 12:14 PM
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Wow - tis the month for transmissions to pop out of gear I guess. I would suggest in your situation you give either Paul at Paul'5 speeds a call (https://www.5speeds.com/) or Larry at D&L Transmission (http://www.dandltransmission.com/) a call and tell him what work you have already done and that it's still jumping out of gear. Both are Muncie gurus but I'm sure both work on T10s a lot. DZAuto here on the forum also does a lot of rebuilding/repair on these.

If I understand right it was originally jumping out of second but after you went through it and replace most everything, it now is jumping out of third - is that correct?

Are you running a stock bellhousing and shifter? Is the countergear shaft register in the front of the case wallowed out by chance (doesn't seal good anymore - maybe mainshaft and countershaft spread apart due to worn case)?

Hope you find an answer,
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Old Jan 17, 2020 | 12:35 PM
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Originally Posted by DansYellow66
Wow - tis the month for transmissions to pop out of gear I guess. I would suggest in your situation you give either Paul at Paul'5 speeds a call (https://www.5speeds.com/) or Larry at D&L Transmission (http://www.dandltransmission.com/) a call and tell him what work you have already done and that it's still jumping out of gear. Both are Muncie gurus but I'm sure both work on T10s a lot. DZAuto here on the forum also does a lot of rebuilding/repair on these.

If I understand right it was originally jumping out of second but after you went through it and replace most everything, it now is jumping out of third - is that correct?

Are you running a stock bellhousing and shifter? Is the countergear shaft register in the front of the case wallowed out by chance (doesn't seal good anymore - maybe mainshaft and countershaft spread apart due to worn case)?

Hope you find an answer,
and perhaps DZ AUTO (Tom) will weigh in with some additional advice.

Has bell housing been "dialed in" to remove all runout, and what is condition of pilot bushing??

Larry


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Old Jan 17, 2020 | 01:41 PM
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I put a new clutch kit in when I had it out the first time. bell housing seems to be centered. Yes Dan was not jumping out of third until I replaced all the parts. Now second gear is fixed but third gear will not stay engaged on decell.
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Old Jan 17, 2020 | 01:56 PM
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Originally Posted by mrchevy11
I put a new clutch kit in when I had it out the first time. bell housing seems to be centered. Yes Dan was not jumping out of third until I replaced all the parts. Now second gear is fixed but third gear will not stay engaged on decell.
You need to determine if it is centered.............and if not correct it.

Larry
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Old Jan 17, 2020 | 02:01 PM
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Is it a stock GM bellhousing? Is the output yoke in good shape (not worn to reduced diameter) and free of play in the tailhousing bushing?
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Old Jan 17, 2020 | 03:13 PM
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We (C2 Corvette Forum) have a Browell tool available to check bell housing center if you want/need it. Just have to ask and pay shipping to/from your house. DucatiDon ownes the tool.

Also easy to setup and use a dial indicator. I have a tech paper on how to do this task if you want it.

Larry

EDIT: https://www.corvetteforum.com/forums...ment-tool.html

Last edited by Powershift; Jan 17, 2020 at 03:15 PM.
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Old Jan 17, 2020 | 03:19 PM
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Originally Posted by Powershift
and perhaps DZ AUTO (Tom) will weigh in with some additional advice.

Has bell housing been "dialed in" to remove all runout, and what is condition of pilot bushing??

Larry
This is one of those situations where it is impossible to make a determination until it is on the workbench and examined thoroughly.
I don't know where he is located, so I can't recommend someone for him to take it to.
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Old Jan 17, 2020 | 03:28 PM
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I'll dive in here.....put it in 3rd gear with the shifter, and then get under the car and move the shift arm with your hand and see if it moves further into gear. You may have too short a throw on the 3-4 shift rod. You need to verify that it is indeed going all the way into third. If indeed it is, you have internal issues, and as DZ said, it needs to be pulled and examined on the bench.
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Old Jan 18, 2020 | 09:35 AM
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Ed Hartnett in Lansdowne Pa repairs T-10's. You might want to call him also.
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Old Jan 18, 2020 | 06:33 PM
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Have you verified the correct thickness snap rings on the mainshaft, they are all select fit and kits come with different thickness rings.
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Old Jan 20, 2020 | 09:08 AM
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I have verified full engagement. I have the trans on the bench and really the only thing I see is that the new third gear has thicker teeth than the original gear. All of the aftermarket gears that I have found are the same as the one I have.
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Old Jan 20, 2020 | 09:13 AM
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Originally Posted by tbarb
Have you verified the correct thickness snap rings on the mainshaft, they are all select fit and kits come with different thickness rings.
The snap ring is used to adjust endplay and I have the endplay on the main shaft within specs.
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Old Jan 20, 2020 | 12:13 PM
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Originally Posted by mrchevy11
I have verified full engagement. I have the trans on the bench and really the only thing I see is that the new third gear has thicker teeth than the original gear. All of the aftermarket gears that I have found are the same as the one I have.
Those thicker gears entered production late in '62.

Verne
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Old Jan 28, 2020 | 03:13 PM
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So I finally have the third gear problem fixed. Turned out that the thicker gear was the problem. Called Larry and he said that the new wide gears are machined a little big for the bushing. Larry had the thin gear with the bushing. Works like a charm.
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Old Jan 28, 2020 | 05:11 PM
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Larry at D & L transmissions is one super guy so hope others will feel confident in doing business with him! Just felt compelled to add this. I am in Texas and he is in New York and distance was not an issue.

Last edited by tgtexas02; Jan 28, 2020 at 05:13 PM.
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Old Jan 28, 2020 | 07:21 PM
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Is the date I am paying attention to for the 1962 mid-year 3rd gear tooth thickness change the date stamped on the transmission or the production date of the 1962 vehicle altogether?
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Old Jan 28, 2020 | 10:10 PM
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Originally Posted by badcompanyinc
Is the date I am paying attention to for the 1962 mid-year 3rd gear tooth thickness change the date stamped on the transmission or the production date of the 1962 vehicle altogether?
The date of transmission assembly, not the car.

Verne
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Old Jan 29, 2020 | 05:05 PM
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Originally Posted by badcompanyinc
Is the date I am paying attention to for the 1962 mid-year 3rd gear tooth thickness change the date stamped on the transmission or the production date of the 1962 vehicle altogether?
the car I was working on is a 59 numbers matching car.
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