Making progress...PICS!

Scraped a lot of undercoating off the floor pans.

There was 40 years of grease on the crossmember.

The engine has been completely rebuilt...zero time...balanced and bluprinted. It has a Comp Cams 268H grind in it with .020 over pistons. Made sure only the heads were shaved and not the block. Can't mess with that stamp pad!

Pulled 408 HP and 500 FT-LBS on 93 octane.

Centered the bellhousing with Moroso offset pins. Don't want that clutch to chatter.

New LUK clutch and pressure plate. The flywheel was resurfaced.

Hated to overspray the orange, but "Factory to Boxcar" was the method they used at Tonawanda back in 1969, so NCRS wants to see it. I guess the exhaust manifolds will burn theirs off.

Just mounting loose parts to clear the shelves and awaiting re-installation. Plan on trying to install with the tranny (also rebuilt)attached and the radiator support frame in place.
Last edited by Faster Rat; Sep 9, 2009 at 12:01 PM.
I was looking at the 68-69 TJM and it read more like very early 1968 might have some orange overspary where the bolts are but then Tonowanda quit spraying the manifolds&engine as an assembly up through 1974 production.
Otherwise - DAMN nice job!!!!!!
Thanks very much for the interesting pictures. I always enjoy SEEING what people are working on.
I started work on my 71 thinking the body would stay on the frame, but changed my mind as I progressed.
Quite a nice pad surface.
Regards,
Alan
The Best of Corvette for Corvette Enthusiasts

The judging manual also says "some post-1968 427 engines had orange paint on the exhaust manifolds and appear to have been painted at Tonawanda with the exhaust manifolds in place." Mine still had yellowish paint residue on them.
I've seen old black and white photographs of them spray painting these engines on the open 427 assembly line, with the manifolds in place and they didn't even use breathing masks. They evidently did not spend a lot of time doing this.
I had very little coverage on the bottom side and it was applied very quickly everywhere else

My shifter fork had orange dusting on it, it was directional from the front to the rear.
As for the manifolds - the TJM is a guide. It does not mean that other variations did not happen. It sounds like your engine had paint applied at Tonowanda.
Hell - I put plenty of things back the way I found them durring my restoration. Some of them did not match the TJM and I took a couple point hits for it. For me - reassembling as it was found is WAY more important.
Please keep posting pictures - awsome job!!!







I can guarantee you that I will not pull the body...unless I win the lotto. The "while I'm at its" are really busting the bank. I haven't even contemplated starting on the back end yet. I really need to finish the front end, clear the parts off the shelves and empty my brain. This fastener thing (documenting, cleaning, media-blasting, bagging and labeling) and all the other re-plating (hood support, hood brackets, clutch shaft, "parkerized" floor pans, etc) really add to the job. The stuff that can be done later (like accessible from the top) will just have to wait for another day.
I am always fascinated by the engineering and assembly involved, back in the day as well as your efforts to date.
If I had the resources, it would be a fun (in a macabre-sort-of-way) to attempt a "correct" restoration of one of these cars.
Good luck and keep sharing your progress. We enjoy watching the car develop!

Preparation for painting

Engine compartment

Crossmember

Chart from engine dyno

Bored .020 over, forged pistons, Comp Cams High Energy Series, grind #268H with hydraulic lifters, valves, springs, resized rods and crankshaft, etc. Ran with stock carb and 93 pump gas. We used an HEI distributor on the dyno because my rebuilt stock points distributor fell a little short. Plan on trying something with the coil after the engine is installed in the car.





















