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tach cable keeps breaking!

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Old Mar 3, 2010 | 09:48 PM
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Default tach cable keeps breaking!

Alright guys, I need some advice.
I've got a 68 327/300 vert that keeps breaking the tach cable.
The guy I bought the car from broke two or 3 cables and then bought a 90 degree angle adapter to put on the tach drive thinking it was the tight bend exiting the distributor causing the problem.
I bought the car recently and installed the 90 degree adapter and a new tach cable. Seemed to work ok at first, though the tach needle bounced a more than I thought it should from the jump.
I only drove it about 10 miles and the distributor started making a racket. I thought the distributor was going to go bad, but soon after the tach cable snapped again. The racket went with it.
Why would this keep happening?
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Old Mar 3, 2010 | 09:53 PM
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First if you need a 90 degree adapter your distributor is clocked wrong.

Second, did you replace just the inner cable or the sheath too?

If you just replaced the cable the insides of the sheath are probably messed up.

If you did replace the sheath, then I'd look at the speedo
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Old Mar 3, 2010 | 09:56 PM
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replaced cable and sheath (didn't know you could replace without the sheath)
If distributor was installed incorrectly how would it run (and it runs reasonably good, thought very difficult to cold start)
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Old Mar 4, 2010 | 12:15 AM
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First if you need a 90 degree adapter your distributor is clocked wrong.


I fried my tach cable when I first fired mine up. There should be a paper floating around from Lars on Corvette distributer installation, solved all my problems
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Old Mar 4, 2010 | 02:09 AM
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I got one of those repair kits and made the mistake of not measuring twice before cutting- Hmmmmm inches short!!!!Buggar. I just put the dash back together & really wanted the tach working so as a "Bubba" fix I discovered that my Dremel tool's flexible attachment shaft fit perfectly.Haven't had any probs yet
(it's been 3 months) and the needle doesn't bounce around anymore. Being right hand drive my cable doesn't have an easy
path & I'm not using a 90 degree adaptor either.
Good Luck
Cheers
GAV
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Old Mar 4, 2010 | 05:00 AM
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Originally Posted by thegavel
I got one of those repair kits and made the mistake of not measuring twice before cutting- Hmmmmm inches short!!!!Buggar. I just put the dash back together & really wanted the tach working so as a "Bubba" fix I discovered that my Dremel tool's flexible attachment shaft fit perfectly.Haven't had any probs yet
(it's been 3 months) and the needle doesn't bounce around anymore. Being right hand drive my cable doesn't have an easy
path & I'm not using a 90 degree adaptor either.
Good Luck
Cheers
GAV
IF you can get clearance on the vac canister, you can turn the dizzy 180 out and keep the wires in same position, reclock it in other words....

IMO those mechanical tachs are a freeking disaster from the git go and it was one of the very first things to go, I got lucky and swapped my old dizzy for a '75 tach, and never looked bach.....

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Old Mar 4, 2010 | 08:26 AM
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thanks guys
still not clear to me what is breaking the cable so quickly even with a 90 degree adapter to remove the bend
In reading the responses, am I correct that rotating the distributor to "reclock" means removing it first, rotating engine to TDC, rotating distributor shaft to have rotor point to #1, then reinstalling at the new position (or something similar)?

Do you think the gears in the distributor itself for the tach drive (not sure how it's put together) could be the problem?
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Old Mar 4, 2010 | 09:02 AM
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My first suggestion would be to check those gears. I'm surprised no one has suggested it before. The brass fitting on the outside of the distributor shaft will just screw off [CCW] and you can remove the 'drive' gear to check it out. Then you can use a penlight to look into the dizzy shaft hole and check out the 'driven' [worm] gear on the shaft. Wipe the grease off, as best you can, and look for any damaged area(s) that might want to bind up. Also note if there is any debris in the gear set. The cable needs to see smooth, free rotation to operate well. If the action is jerky for any reason, that could be your problem. The bushing which operates with the drive gear can bind up if it is damaged, also.
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Old Mar 4, 2010 | 09:50 AM
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Originally Posted by 7T1vette
My first suggestion would be to check those gears. I'm surprised no one has suggested it before. The brass fitting on the outside of the distributor shaft will just screw off [CCW] and you can remove the 'drive' gear to check it out. Then you can use a penlight to look into the dizzy shaft hole and check out the 'driven' [worm] gear on the shaft. Wipe the grease off, as best you can, and look for any damaged area(s) that might want to bind up. Also note if there is any debris in the gear set. The cable needs to see smooth, free rotation to operate well. If the action is jerky for any reason, that could be your problem. The bushing which operates with the drive gear can bind up if it is damaged, also.
U R correct in that it's the first most problem area on them things as was with mine, but I can't understand how that would kill the cables....I would think if anything else was doing it, the tach head would have a binding bearing on that input....same mechanism as a speedo, and they frequently make noise and give troubles like that when they get old, so why not the tach also??

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Old Mar 4, 2010 | 01:47 PM
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I think if the cable binds at a certain spot in its rotation, it tends to whip and flex rather than turn smoothly. It's like taking a piece of thin flat stock and bending it back and forth. Eventually, it will break apart from the flexing action.
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