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Old Apr 25, 2011 | 10:47 AM
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Default Drivers door sagging

I bought this 1980 Corvette yesterday and the door is sagging really bad because the frame is rusted. Is there any thread that show how to fix this or is there a company that sells a replacement door frame?

I did a search and could not find anything unless I'm wording it wrong.
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Old Apr 25, 2011 | 12:32 PM
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If the door is sagging it could be because the hinges are worn or there may be issues with the birdcage. Badly rusted door hinge pillars or rocker channels may cause a door to sag. I know there are inserts available for either situation though the repair involves a lot of labor.

The birdcage is the framework the cab of the body is built on, windshield frame, rocker channels, hinge pillars, etc.

When you say the frame is rusted, are you referring the chassis? The frame the body rests on or the birdcage, framework the body is built on?

Do you have photos you can post illustrating the problem?
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Old Apr 25, 2011 | 01:28 PM
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Post pics. New hinge pins and bushings usually fix sagging doors.

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Old Apr 25, 2011 | 01:44 PM
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I will post some pictures when I get home but I'm thinking it is going to be the bird cage. The frame where the door hinges bolt to is moving around due to the rust, it looks real weak.
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Old Apr 25, 2011 | 01:46 PM
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Originally Posted by Bad Chad
I will post some pictures when I get home but I'm thinking it is going to be the bird cage. The frame where the door hinges bolt to is moving around due to the rust, it looks real weak.
Thats no good. I might have a replacment part off of my parts car I could sell you. Just let me know which peices youll be needing. Im goin to be cutting it up in a few weeks
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Old Apr 25, 2011 | 02:31 PM
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Originally Posted by chstitans42
Thats no good. I might have a replacment part off of my parts car I could sell you. Just let me know which peices youll be needing. Im goin to be cutting it up in a few weeks
Is there a way to fix it without disassembling the whole car? I'm not looking to restore it, I just bought it to use as a daily driver to keep the miles off my truck. I have a complete shop so doing the work is not an issue, I just don't want to get into a huge restro project.
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Old Apr 25, 2011 | 09:07 PM
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Looks like it is a combination of door pins needing to be replaced and the Bird cage in bad shape. I can fab something up to strengthen the bird cage but I'm going to order some door pins/hinges so that the door shuts good.

Passenger






Drivers Side



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Old Apr 25, 2011 | 09:18 PM
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Keep that camera shooting. Let's see the rest of the mounts.

Judging by the picture of the passenger #2 mount,you have serious problems.

Drivers side is difficult to see.
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Old Apr 25, 2011 | 10:16 PM
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Ouch!

Chad, I wouldn't order any pins yet. Essentially, you don't have anything holding your A-pillar (and the body) to the frame. Your hinges are always going to be moving around, flexing and changing the alignment of your doors until your #2 body mounts/rocker channels are rebuilt...Not to mention your #3 body mounts that support the B-pillar and the latch assembly for the door.
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Old Apr 25, 2011 | 11:07 PM
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I would take it to were ever you bought it from and get your money back. I dont think most places would allow you to sell a car in that condition except as for parts. That car in that condtion is unsafe to drive and should not be able to be sold as a daily driver least wise thats my opinion. Either way good luck, as thats no easy or cheap repair been there done that.

ikwhite
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Old Apr 26, 2011 | 01:49 AM
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the doors are not the problem....check all body mounts asap.... and pillars around windshield
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Old Apr 26, 2011 | 05:44 AM
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Originally Posted by ikwhite
I would take it to were ever you bought it from and get your money back. I dont think most places would allow you to sell a car in that condition except as for parts. That car in that condtion is unsafe to drive and should not be able to be sold as a daily driver least wise thats my opinion.

ikwhite

Good idea. Whoever had that car recently knew about this....as evidenced by the dynamat under the carpet and the expandable foam behind the kick panels covering/hiding the body mounts.
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Old Apr 26, 2011 | 10:37 AM
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Originally Posted by champs65
Ouch!...I wouldn't order any pins yet...

Sorry to say, you've got way much more of a problem than hinge pins and bushings.
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Old Apr 26, 2011 | 10:42 AM
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Originally Posted by onaqwst
the doors are not the problem....check all body mounts asap.... and pillars around windshield


Yeah I wont be able to sell you a replacment birdcage, but I know someone who does. his name is tracdogg2 here on the forum. Im sure he will be willing to part with the peices you need
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Old Apr 26, 2011 | 11:10 AM
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Well ****, this does not sound too good... I'm going to put it on the lift tonight to see what the bottom side looks like.
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Old Apr 26, 2011 | 06:46 PM
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Originally Posted by Bad Chad
Well ****, this does not sound too good... I'm going to put it on the lift tonight to see what the bottom side looks like.
Be careful the lift doesn't go through the car.
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Old Apr 26, 2011 | 07:09 PM
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Chad,
Return the car to the seller. It needs much too much work to become safe. I doubt that it can be saftied for the road. If it was one of those "as is, where is" deals you might have a problem but give it a try.
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Old Apr 26, 2011 | 07:18 PM
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Originally Posted by paul 74
Chad,
Return the car to the seller. It needs much too much work to become safe. I doubt that it can be saftied for the road. If it was one of those "as is, where is" deals you might have a problem but give it a try.

The problem with that type of rust, in order to repair it all, you pretty much have to separate everything from everything...
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Old Apr 26, 2011 | 08:41 PM
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I paid cash from an individual so I doubt I would get anything back. I have a friend that has a Chassis shop and I will just see what he can do with it. If he can built a 25.5 chassis I sure he can handle this.
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Old Apr 26, 2011 | 09:45 PM
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Originally Posted by Bad Chad
I paid cash from an individual so I doubt I would get anything back. I have a friend that has a Chassis shop and I will just see what he can do with it. If he can built a 25.5 chassis I sure he can handle this.



I'm hanging around on this one. Let's see follow-up pictures! Keep us posted.
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