Doorgunner's '68 Convertible Project





He stripped it down completely and filled in every little dip/low spot/removed high spots....the black paint doesn't have one blemish or foggy areas, but he did have to wait for a few days of low humidity/sunny weather (the damp blanket I covered it with left some water spots
...............
I checked the quarter panels with a straightedge today and found more low areas. I'll fill those in for practice........
I accidentally "got" the driver side quarter panel fairly straight. These two pics were taken looking down at the driver quarter panel between the wheel well and the tail light panel.............
(Disregard the hairy baboon in the pic)
The passenger side panel has a low area about 4 inches long.........
Last edited by doorgunner; Aug 12, 2017 at 11:33 PM.





Imagine a pic of bonding adhesive applied to the separation, then a C-clamp pulling the protruding piece flush with the rest of the panel.....
My little friend decide to check out thee work..............................
I used about a tablespoon of bonding adhesive to hold the cracked piece in place with a c-clamp until the adhesive dried about 20 minutes.........
After removing the c-clamp I used panel (adhesive) Filler to smooth out the area. After about 20 minutes of drying time I sanded the repair flush and added another layer of fiberglass mat on the inner part of the repair............
Imagine a pic of bonding adhesive applied to the separation, then a C-clamp pulling the protruding piece flush with the rest of the panel.....
My little friend decide to check out thee work..............................
I used about a tablespoon of bonding adhesive to hold the cracked piece in place with a c-clamp until the adhesive dried about 20 minutes.........
After removing the c-clamp I used panel (adhesive) Filler to smooth out the area. After about 20 minutes of drying time I sanded the repair flush and added another layer of fiberglass mat on the inner part of the repair............
RVZIO


The Best of Corvette for Corvette Enthusiasts





but that's what happens when the #4 body mounts are so rusty that they collapse and fall off........
The "Crack"................................. ......
This fix requires inside as well as outside surgery.





After rechecking the frame alignment holes and adding a 1/8" thick shim to the #4P body mount, the crack in the door pillar was nearly closed up. I used a clamp to hold it in place while I undercut the cracked area and the surrounding area well past the end of the crack.......
I built up 3 layers of fiber-cloth and had to work out air bubbles in the 90* body creases as the resin cured.........
Once it cures I will remove/grind out any hardened air bubbles and add more mat......then repair the inner side of the panel with mat. I will sand/smooth out my repair and let the painter take care of the details.
Merged with sub-thread: "HELP" I need a quick pic of fiberglass tab (drip trough) at top of door pillar panel!
White piece of paper is in the area where the tab is missing on both door pillar fiberglass panels.....
"While I'm at it" I need to repair the tabs also.....can someone provide a close-up pic of the "tab"?
Thanks.
Last edited by doorgunner; Jan 12, 2020 at 03:08 PM.





I found these pieces today boxed up in the garage loft..................
Last edited by doorgunner; Aug 17, 2017 at 01:40 AM.






My little PTS brain can handle some big semi-flat pieces, though
"Off" to the garage....(where's my camera?!)
Last edited by doorgunner; Aug 17, 2017 at 12:31 PM.

My little PTS brain can handle some big semi-flat pieces, though
"Off" to the garage....(where's my camera?!)
I often leave detailed tasks until they bother me so much have to just go whole hog until they're done.
You're keeping me motivated that's for sure, :thumbsup:.





SO........I preped/sanded the edges and bolted the panel pieces to the car before bonding them together........
Then I noticed the driver-side panel was lower than the passenger-side panel. I had to cut the panel to relieve the stress in order to "arch" the panel inward so it would be the same distance from the garage floor as the other end of the panel............
Next I fiberglassed all areas that needed repairs...................
The repairs are not "pretty"/they are strong though. Tomorrow I will sand the repairs smooth and fill in the low areas and use a dremel to separate the lower panel from the car in spots where I accidentally dripped resin onto overlapping areas.
Last edited by doorgunner; Aug 17, 2017 at 05:52 PM.





Last edited by doorgunner; Aug 17, 2017 at 10:28 PM.





I often leave detailed tasks until they bother me so much have to just go whole hog until they're done.
You're keeping me motivated that's for sure, :thumbsup:.


















