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Old Oct 30, 2013 | 09:28 PM
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Default EGR Valve

Can someone tell me what the egr valve is for and is it really needed for the engine to run good ? Thanks
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Old Oct 30, 2013 | 09:49 PM
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Originally Posted by 1978vett
Can someone tell me what the egr valve is for and is it really needed for the engine to run good ? Thanks
exhaust gas recirculation. It helps minimize the formation of NO(x) by recirculating exhaust gas to keep combustion temperatures down.
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Old Oct 30, 2013 | 10:25 PM
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It is a required component on the Emission Control system but can be removed on modified engines where the Emission controls are not necessary. Best to replace it if you think it is bad if you live somewhere emissions are inspected on pre 1980 cars.



The EGR (exhaust gas recirculation) valve recirculates exhaust gases through the intake manifold to be burned again, cooling peak combustion temperature. Dilutes the air and fuel mixture to keep the nitrogen oxide emissions within breathable limits

Last edited by MakoJoe; Oct 30, 2013 at 10:28 PM.
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Old Oct 30, 2013 | 10:52 PM
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Mine is plugged off, does it matter what port it is connected to on the carb ?
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Old Oct 30, 2013 | 11:17 PM
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Originally Posted by 1978vett
Mine is plugged off, does it matter what port it is connected to on the carb ?
Yes it does matter where it is connected to the carburator and diagrams can point you to the right port where it was originally connected with the right book. Some of the other guys might be able to tell you exactly where it is connected.

If my 1977 was not parked for the winter, covered up and in storage away from home in another garage I would take a picture for you but it is in storage for the next 6 months for winter.
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Old Oct 31, 2013 | 09:59 AM
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Ok Thanks, maybe someone else will know..
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Old Oct 31, 2013 | 10:18 AM
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It would be a part-throttle vacuum source higher up on the carb. You want it above the level of the vacuum advance on the distributor. Some are linked through a temp control valve (in the manifold coolant passage) to inhibit it's operation until the engine has warmed up.
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Old Oct 31, 2013 | 10:55 AM
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Originally Posted by MSGT-R
It would be a part-throttle vacuum source higher up on the carb. You want it above the level of the vacuum advance on the distributor. Some are linked through a temp control valve (in the manifold coolant passage) to inhibit it's operation until the engine has warmed up.
Thanks for that information, Is there a way to test them to be sure they are working or would it be best to replace it ?
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Old Oct 31, 2013 | 12:03 PM
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A Mitivac to the diaphram to see if it's lifting the cork and holding vacuum. You can clean the lower part if you hold the cork open and scrape out all the carbon from the seat area and the passage above.

The manifold valve is just to test if you have no flow when it's cold and flow when it's warmed up. Like a thermostat.

Note: a Smog Tech cannot fix, but must replace by law.

Last edited by MSGT-R; Oct 31, 2013 at 12:07 PM.
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Old Oct 31, 2013 | 12:39 PM
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Originally Posted by MSGT-R
A Mitivac to the diaphram to see if it's lifting the cork and holding vacuum. You can clean the lower part if you hold the cork open and scrape out all the carbon from the seat area and the passage above.

The manifold valve is just to test if you have no flow when it's cold and flow when it's warmed up. Like a thermostat.

Note: a Smog Tech cannot fix, but must replace by law.
The manifold valve is broke, one of the nipples is broken off,, van the egr are be ran straight to the carb ?
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Old Oct 31, 2013 | 03:10 PM
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I'm a rookie....but from what the posts say, you can route the vacuum line straight from the EGR nipple to a carb nipple that does NOT have a constant vacuum, but has a vacuum that varies with engine rpm.

It sounds like the cold engine may idle a little rough until it reaches operating temperature without having the bypass (solenoid switch/temp switch/whatever) connected between the EGR & the carb.

But-------Like another member said...OEM diagrams show the factory routing in case you're going for original usage.
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Old Oct 31, 2013 | 04:20 PM
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Originally Posted by doorgunner
I'm a rookie....but from what the posts say, you can route the vacuum line straight from the EGR nipple to a carb nipple that does NOT have a constant vacuum, but has a vacuum that varies with engine rpm.

It sounds like the cold engine may idle a little rough until it reaches operating temperature without having the bypass (solenoid switch/temp switch/whatever) connected between the EGR & the carb.

But-------Like another member said...OEM diagrams show the factory routing in case you're going for original usage.
Thanks,, my temp switch has one of the nipples broken so if I can run to the carb, at least for now thats great ..i think my distributor is plugged into a port like you mentioned so i might put a Tee there and go that route for now..
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Old Oct 31, 2013 | 04:24 PM
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Spend $30 more and get the proper EGR Thermal switch. From memory, it should thread into the thermostat housing, but maybe it is in a different location for a 1978 corvette.
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Old Oct 31, 2013 | 06:24 PM
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Just disconnect it until you can get another thermal valve (plug the vacuum source too). Running it cold could cause rough-running, and serves no purpose until you can get it fixed. If you have a visual smog check, they will check for both form and function. Just get it fixed before then.

Later vintage cars use an EGR sensor that checks for operation, and will trigger a check engine light if it doesn't sense movement when it's supposed to be open.
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Old Oct 31, 2013 | 06:36 PM
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Originally Posted by MSGT-R
Just disconnect it until you can get another thermal valve (plug the vacuum source too). Running it cold could cause rough-running, and serves no purpose until you can get it fixed. If you have a visual smog check, they will check for both form and function. Just get it fixed before then.

Later vintage cars use an EGR sensor that checks for operation, and will trigger a check engine light if it doesn't sense movement when it's supposed to be open.
There are no smog tests here, but I will get it fixed right if it need it to run like it should.. Thanks for the info..
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Old Oct 31, 2013 | 07:51 PM
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Originally Posted by 1978vett
Thanks,, my temp switch has one of the nipples broken so if I can run to the carb, at least for now thats great ..i think my distributor is plugged into a port like you mentioned so i might put a Tee there and go that route for now..
Get a thermal vacuum switch (TVS). NAPA will have it. You don't want EGR function at low engine temps (hence the TVS) and you don't want it with manifold vacuum (hence a ported source on the carb).
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Old Oct 31, 2013 | 08:08 PM
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Originally Posted by paul 74
Get a thermal vacuum switch (TVS). NAPA will have it. You don't want EGR function at low engine temps (hence the TVS) and you don't want it with manifold vacuum (hence a ported source on the carb).
What ports are manifold and what ports are ported on the carb ?
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Old Oct 31, 2013 | 08:26 PM
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Originally Posted by 1978vett
What ports are manifold and what ports are ported on the carb ?
I can't give you the "right" answer for a 1978 as I drive a 1974. But this pic shows the TVS connection to the EGR and to ported vacuum above the throttle plate. So what you are looking at is temperature control of the EGR when engine is cold and throttle/vacuum control when the engine is at operating temperature. Sorry I cannot be of great help.

BTW, that is a very old pic and the valve covers were on the wrong side.

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Old Oct 31, 2013 | 09:06 PM
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Originally Posted by paul 74
I can't give you the "right" answer for a 1978 as I drive a 1974. But this pic shows the TVS connection to the EGR and to ported vacuum above the throttle plate. So what you are looking at is temperature control of the EGR when engine is cold and throttle/vacuum control when the engine is at operating temperature. Sorry I cannot be of great help.

BTW, that is a very old pic and the valve covers were on the wrong side.

thank you for your help and the picture,, My tvs is not in the same location, but there is some type of valve/switch in that location that has had vac. hoses that are not there anymore.. I am attaching a pic that shows my broken tvs.. I'm confused about how to tell what nipples on the carb are port vacuum or manifold vac.
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Old Oct 31, 2013 | 09:20 PM
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Right! So for 1978, the TVS on the thermostat housing is for the EFE actuator that is connected to your passenger side manifold. Your EGR TVS is mounted in a port on the manifold (which you've shown above).

I'm guessing you have an L-48? Check out Doc Rebuild's page, you can zoom in on his kit and see the correct ports for a quadrajet.

http://shop.docrebuild.com/1978Corve...eplacesGM.aspx
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