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Old Feb 24, 2014 | 02:18 AM
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Default 73 brake calipers

Many. many years ago, I purchased remanufactured brake calipers from a well know Vette brake company. At the time I didn't know much about Vettes. As it turned out, the rear calipers I got have 2 bleeder screws each, but the documentation I've seen for the 68-77 years only have 1 bleeder per caliper. Was I given the incorrect caliper? Does this have significant effect?

I rarely drive my car (500 miles a year), but I have to bleed the brakes a lot often then should be necessary. I live in a desert climate and my car never experiences freezing temp.
Thanks.
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Old Feb 24, 2014 | 04:59 AM
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C3 rear brake calipers have two bleeder screws, an inner and an outer. Front calipers have only one.

Rotor run-out is typically the cause of air in the brake system where no leaks, etc., can be found. Very common.
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Old Feb 24, 2014 | 08:13 AM
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Originally Posted by Ran-D
...the documentation I've seen for the 68-77 years only have 1 bleeder per caliper...
That is incorrect. You should question the source of the "documentation." All C3s have two bleeders on the rear calipers as Brcmpbl posted.

Have you checked run out on the rotors? If run out is out of spec, the brakes can pump air, requiring frequent bleeding.


Last edited by Easy Mike; Feb 25, 2014 at 11:13 AM.
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Old Feb 25, 2014 | 01:48 AM
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Thanks guys. I'll check with the person who did brake work for me a couple of years ago and see if he has any record of turning the rotors. After that I'll pull the rotors and have them checked and turned if necessary.

My source was my Haynes Chevrolet Corvette Automotive Repair Manual (#274) published in 1991, page 9-12, section 7.

Last edited by Ran-D; Feb 25, 2014 at 01:52 AM.
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Old Feb 25, 2014 | 03:01 AM
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Haynes manual information is always "suspect". If you have a copy of the Chevrolet Chassis Service Manual, you can toss that Haynes in "file 13". (Well, don't really do that; just put it at the bottom of the book pile. It's pretty useless.)
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Old Feb 25, 2014 | 10:49 AM
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Originally Posted by Ran-D
After that I'll pull the rotors and have them checked and turned if necessary.
That will not fix the problem and probably make it worse. Throw the Haynes away.
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Old Feb 25, 2014 | 11:12 AM
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Originally Posted by Ran-D
...I'll pull the rotors and have them checked and turned if necessary...
Do not pull the rotors. They should be checked while on the car.
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Old Mar 10, 2014 | 12:43 AM
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I don't have any record of the rotors ever being turned, it was my '01 rotors that were turned. I'm doubtful anyone within a hundred miles of me is able to check them on the car, but worth an ask before turning.
Thanks.
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Old Mar 10, 2014 | 06:04 AM
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Check out this thread, it will / could / might/ maybe answer a lot of questions.........

http://forums.corvetteforum.com/c3-g...le-runout.html
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Old Mar 10, 2014 | 10:14 AM
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Originally Posted by Ran-D
Thanks guys. I'll check with the person who did brake work for me a couple of years ago and see if he has any record of turning the rotors. After that I'll pull the rotors and have them checked and turned if necessary.

My source was my Haynes Chevrolet Corvette Automotive Repair Manual (#274) published in 1991, page 9-12, section 7.
You need to check the run out on the car. Very simple to do. All you need is a plunger type of gauge, magnetic mount for the gauge and a marker. Method has been discussed many times - do a search.

Turning needs to be done on the car since the tolerances for the disc and brg assy function as a single unit.

Steve L
73 coupe since new
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Old Mar 10, 2014 | 10:41 AM
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Originally Posted by Ran-D
I don't have any record of the rotors ever being turned, it was my '01 rotors that were turned. I'm doubtful anyone within a hundred miles of me is able to check them on the car, but worth an ask before turning.
Thanks.
I think you're not getting the message.
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Old Mar 10, 2014 | 11:05 AM
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Somebody please tell me how excessive rotor run out can cause air in the braking system...

mardyn
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Old Mar 10, 2014 | 02:23 PM
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I'll try.

The lip seal on the piston in the caliper is designed so that the pressure of the brake fluid pushes the seal tightly against the cylinder. Rotor runout causes the pistons in the caliper to be pushed back into the cylinder. There is a spring behind the piston that pushes the piston toward the brake pad. Without the pressure from the fluid to push the seal against the cylinder wall, the piston goes toward the brake pad and a small amount of air slips in past the lip seal. It is just a very small amount of air per revolution of the wheel but over many hundreds or thousands of revolutions a significant amount of air can slip past the lip seals.

That's why many owners convert to O-ring seals. They do not depend on the pressure from the brake fluid to make the seal air tight.
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Old Mar 10, 2014 | 03:22 PM
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If that's the case, it seems that air would be getting in the system each time the brake were applied and released as the caliper pistons move back & forth.

Thanks for the explanation... and I'm not trying to be argumentative, as a new C3 owner, I'm trying to glam on to all the brake system knowledge I can.

mardyn
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Old Mar 10, 2014 | 04:05 PM
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Originally Posted by mardyn
If that's the case, it seems that air would be getting in the system each time the brake were applied and released as the caliper pistons move back & forth.
No, the seals act as a one-way check valve in the above scenario. The correct solution is to eliminate or reduce rotor run-out. Bubba frequently makes things worse by swapping rotors or machining them separately from the hubs/spindles.
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Old Mar 10, 2014 | 04:09 PM
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I can't get the lines to line up properly but hopefully this helps


\
| It's hard to explain in but the seal is shaped somewhat like the lines at the left. When
| fluid is pushing from the left, the two diagonal lines are forced outward against the
| cylinder walls. When returning, the friction against the wall keeps the seal against it.
/


_
| When pushed forward by the spring with no fluid pressure against the seal, the edge
| of the lip can flex inward as shown on the top of the diagram at the left. This allows
| the air to enter the cylinder.
/

Last edited by my 76 ray; Mar 10, 2014 at 04:11 PM.
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Old Mar 10, 2014 | 04:27 PM
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Is there not a residual pressure valve in the M/C to maintain minimal line pressure in the
braking system?

mardyn
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Old Mar 10, 2014 | 04:47 PM
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No. The springs behind the pistons do an excellent job of keeping the pads against the rotor surface. Any residual hydraulic pressure would actually apply braking force.
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Old Mar 10, 2014 | 05:28 PM
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Okay, thanks for the explanation on the brake system...

mardyn
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Old Mar 10, 2014 | 05:45 PM
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There.....I kept my yap shut and learned a lot!

Thanks Mike/Members!
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