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slightly pitted caliper pistons

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Old Sep 1, 2016 | 10:50 AM
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Default slightly pitted caliper pistons

1969 corvette L46

My pistons have some pitting .. minor.. and the general opinion based on what I've read that they should be replaced..

However .. what difference does it make if the seals are good and their interface to the piston is smooth why would the piston need to be replaced?

Just an honest question .. just doesn't make sense to me.

Thanks for your response.
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Old Sep 1, 2016 | 11:24 AM
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Hi b,
I agree.
If the slot in the piston where seal 'seats' is still smooth and un-pitted the piston can be reused.
The entire surface on the bore must be smooth for the seal to be made and maintained, but just the slot on the piston.
Perhaps the pistons often get replaced because it's easier to replace them than restore them?
Of course if the sealing surface on the piston is compromised the piston need to go.
Regards,
Alan

Last edited by Alan 71; Sep 1, 2016 at 11:27 AM.
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Old Sep 1, 2016 | 11:25 AM
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Default Pistons

Think of the plating on the piston as primer and paint on metal car. The plating protects the aluminum piston. Any nick or corrosion on the piston will lead to further corrosion. I would replace the pistons. Jerry
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Old Sep 1, 2016 | 01:46 PM
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Hi b,
TJ's point is a good one I hadn't thought of.
I guess a pit in the piston near the seal's slot could GROW to a point UNDER the seal which could lead to a caliper leak.
Better spring for the pistons?
Regards,
Alan
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Old Sep 1, 2016 | 02:03 PM
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While I agree with Alan's initial assessment that it would work fine, I also agree with TB. To me, the job of rebuilding a caliper is enough of a pain that it wouldn't be worth the risk. If you're using lip seal pistons, why don't you put out a request in the "parts" section for a set. People that have converted to O-ring would probably sent the old pistons to you for free. I know that if I knew where mine were I'd send them to you.
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Old Sep 1, 2016 | 07:24 PM
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Originally Posted by Tampa Jerry
Think of the plating on the piston as primer and paint on metal car. The plating protects the aluminum piston. Any nick or corrosion on the piston will lead to further corrosion. I would replace the pistons. Jerry
Why chance it and allow future problems to start.

IF I rebuilt calipers...I would HAVE to replace the pistons if there were any concerns....and this is why I do not rebuild them even though I have all the specific tools to rebuild lipped seal calipers..and that is because I have to charge to do this.

And by the time I would get done..the caliper rebuild would cost more than me getting a stainless steel sleeved lipped seal caliper.

DUB
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Old Sep 1, 2016 | 07:58 PM
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And usually with a vendor bought caliper, there is a warranty for when it leaks the next time.
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