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Leaf spring rebuild

Old May 15, 2017 | 11:41 AM
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Default Leaf spring rebuild

Does anybody have pics of their leaf spring I just want to know how to trim the liners. Alan 71 I know you have a good pic
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Old May 15, 2017 | 11:53 AM
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Here is mine....




Brian
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Old May 15, 2017 | 11:58 AM
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I'm sure Alan has the best pictures and procedure but here is my leaf spring that I refurbished with new liners. The liner were long as yours are. I just trimmed them to size with a razor knife a little longer than the leaf sections

Last edited by teamo; Sep 21, 2018 at 07:19 PM.
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Old May 15, 2017 | 12:30 PM
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Hi a67,
Typically the liners were about 1/4" to 3/8" longer than the each leaf. But they varied so anything close is good.
As your photo shows there was no liner between the 3rd and 4th leafs on original springs which had the straight leafs at the top.
The liner's 'flanges' were trimmed off in the center to clear the spring mounting bolts.
Wee's photo shows a really nice job.
Regards,
Alan



Original spring leafs often have raised letters/digits on them.

Last edited by Alan 71; May 15, 2017 at 12:35 PM.
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Old May 15, 2017 | 05:44 PM
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Great pics guys thanks.
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Old May 15, 2017 | 05:49 PM
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Originally Posted by Alan 71
Hi a67,
Typically the liners were about 1/4" to 3/8" longer than the each leaf. But they varied so anything close is good.
As your photo shows there was no liner between the 3rd and 4th leafs on original springs which had the straight leafs at the top.
The liner's 'flanges' were trimmed off in the center to clear the spring mounting bolts.
Wee's photo shows a really nice job.
Regards,
Alan



Original spring leafs often have raised letters/digits on them.
thanks Alan one ? Though my spring does not have a liner between 9 and 10 leafs is this normal


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Old May 16, 2017 | 01:44 AM
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Rookie question: Should the spring pack be installed with the weight of the car on the pack before cutting/trimming the extra liner length (to allow for bottoming-out/etc.?
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Old May 16, 2017 | 06:04 AM
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I didn't but it is something to consider....The first liner is the tricky one because it will interfere with the bolt at the ends if it's too long.

I'll try to get a pick of mine after installed with weight on the car. I'm not sure how hard it would be to cut them in place with weight on the car....? Having something like a 4 post lift would help.

Brian
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Old May 16, 2017 | 06:42 AM
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Hi,
Although I didn't install the spring, (put the weight of the car on the spring), I DID assemble the spring and liners, and tightened the center bolt, before marking each liner where it was to be cut. I then took it back apart to cut the liners.
As I mentioned the original liners on my car were NOT uniform in how far they extended beyond the length of the lead above.
I didn't try to make them all the same… I just had them extend 1/4" to 3/8" beyond the curled end of the leaf above.
Regards,
Alan

I found it interesting to see where the used liners had been worn by the slight movement of the leafs while the spring cycled.
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Old May 16, 2017 | 06:47 AM
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Hi Andy,
# of liners/ # of leafs.
In looking closely at the photo of your spring am I seeing 2 leafs the same length? 2nd from the longest?
It looks like a leaf…. without the 'curl' at the end as the originals have.
Regards,
Alan

Last edited by Alan 71; May 16, 2017 at 06:48 AM.
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Old May 16, 2017 | 02:30 PM
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Originally Posted by Alan 71
Hi Andy,
# of liners/ # of leafs.
In looking closely at the photo of your spring am I seeing 2 leafs the same length? 2nd from the longest?
It looks like a leaf…. without the 'curl' at the end as the originals have.
Regards,
Alan
yes you are seeing two leafs the same length and as you can see there is no liner between the last and second last I have 10 leafs and 7 liners that is how it came apart thanks for info
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Old May 16, 2017 | 02:48 PM
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Hi Andy,
I don't think I've read of, or seen, an original spring with that configuration…. 2 leafs of the same length.
The original spring is known as a variable rate spring and those 2 leaves would affect that I'd think.
I 'think' that additional leaf was added at some time for some reason.
Regards,
Alan
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Old May 16, 2017 | 03:08 PM
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Originally Posted by Alan 71
Hi Andy,
I don't think I've read of, or seen, an original spring with that configuration…. 2 leafs of the same length.
The original spring is known as a variable rate spring and those 2 leaves would affect that I'd think.
I 'think' that additional leaf was added at some time for some reason.
Regards,
Alan
I think your right it may have been added it seems weird. If anybody out there has a factory original 74 stingray with a 454 please take a pick of your spring thanks
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Old May 16, 2017 | 03:30 PM
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Hi Andy,
I believe the STANDARD springs used for 74 production were 9 leafs, variable rate, curled and tapered ends on each leaf, 3 straight leaves and 6 arched leaves.
There were 2 suspension options FE7 and ZO7.
Regards,
Alan
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Old May 16, 2017 | 04:25 PM
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If I am not wrong, rear springs were only 7 or 9 leafs. The 7 for HD suspension and the 9 for standard.
Here is my 73's original springs with new liners and I didn't trim them at all.

Before:






After:





Just remembered that I got the exact reproduction liners from Corvette Central.

Donnie

Last edited by DonnieP73; May 16, 2017 at 04:39 PM.
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Old May 16, 2017 | 05:54 PM
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Originally Posted by DonnieP73
If I am not wrong, rear springs were only 7 or 9 leafs. The 7 for HD suspension and the 9 for standard.
Here is my 73's original springs with new liners and I didn't trim them at all.

Before:






After:





Just remembered that I got the exact reproduction liners from Corvette Central.

Donnie
thanks for the pics finished product looks great
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Old May 16, 2017 | 06:43 PM
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The main/bottom leaf on my '68 started bending upward at the ends....I did some modifying of the main leaf to slide past the spring bolt, then I fabricate a new main leaf to fit under the original/the original modification supports the new leaf to prevent "end sagging"....



Last edited by doorgunner; May 17, 2017 at 10:59 AM.
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Old May 17, 2017 | 02:04 AM
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The longest leaf on my '71 is cracked. Anyone know if just that leaf can be purchased, and if so, where?

Thanks,
Paul
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Old Oct 17, 2017 | 12:14 PM
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I just restored my 9-leaf spring and have the center bolt and nut screwed down relatively tight. Does anyone know the proper torque?

Thanks,
Allen
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Old Oct 17, 2017 | 03:05 PM
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Hi Allen,
I don't think it matters.
Tightening the center bolt only serves to help keep the leaves aligned until the spring is mounted on the differential and the 4 bolts that run through the spring plate to the differential housing are finally torqued (70 lbs./ft.) after the car's weight is on the spring.
That 70 lbs./ft. is certainly greater than the small center bolt could be tightened without breaking it.
Regards,
Alan


Last edited by Alan 71; Oct 17, 2017 at 03:08 PM.
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