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Old Jul 31, 2017 | 06:53 AM
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Does anyone have a guide for troubleshooting the headlight vacuum system? Passenger headlight is not opening and closing correctly on a new vacuum line install.

Thanks!

Steve
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Old Jul 31, 2017 | 07:43 AM
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Hi Steve,
There's quite a bit of vacuum system trouble-shooting information available on this site and on line. The Willcox site, for instance, has some helpful info.

How is the headlight 'acting'?

Was the headlight opening/closing normally before you replaced the vacuum hoses?
Are you CERTAIN the hoses are routed correctly?
Why did you decide to replace the hoses?

Is the car you're working on a 72?
Regards,
Alan

Last edited by Alan 71; Jul 31, 2017 at 07:47 AM.
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Old Jul 31, 2017 | 08:16 AM
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Steve, I agree with Alan. I was able to download a couple of PDF files from other forum threads that covered all the headlight troubleshooting and schematics you'd ever need. I went about my light repairs by swapping in new check valves and other compinents too - for piece of mind mostly.
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Old Jul 31, 2017 | 05:27 PM
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This site is useful: http://www.corvette-101.com/vacuum.htm

It's also worth manually pulling the lights up and popping off the fiberglass surround and chrome retaining rings and just checking on the condition / # of headlight actuator springs that are still on your car.

My 79 only has 14.9k miles on it and somehow was missing 5 hour of 8 springs; lol! Replaced 4; waiting on the other 4 to show up.

There are variations between some year's within the C3s; some have the huge vaccuum combo front bumper "ram" bar acting as a vacuum canister rather than the tin, "giant soup can" style that I think the 80-82s have. I have no idea what the early C3s had or if they had a dedicated vacuum canister for the headlights or not...


Adam

Last edited by NewbVetteGuy; Jul 31, 2017 at 05:27 PM.
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Old Jul 31, 2017 | 10:15 PM
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Willcox is the guru,

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Old Jul 31, 2017 | 11:00 PM
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Originally Posted by Alan 71
Hi Steve,
There's quite a bit of vacuum system trouble-shooting information available on this site and on line. The Willcox site, for instance, has some helpful info.

How is the headlight 'acting'?

Was the headlight opening/closing normally before you replaced the vacuum hoses?
Are you CERTAIN the hoses are routed correctly?
Why did you decide to replace the hoses?

Is the car you're working on a 72?
Regards,
Alan
Yes, working on a '72. We have done a complete restoration and decided to install all new vacuum hoses. Yes, it was working before the new hoses. I am pretty confident the lines are routed correctly.
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Old Aug 7, 2017 | 08:38 PM
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Thanks all. Discovered both the headlight actuators had leaky grommets. Order placed for two new ones!
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