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Old Sep 6, 2024 | 02:54 PM
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Default Starter overheating problems

With headers in the hot summer there is always a problem with a standard starter not starting again after even a short drive. With a big block engine it's worse. Does using stock exhaust manifolds completely eliminate the problem of not restarting on a really hot day for either size engine? thx
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Old Sep 6, 2024 | 06:36 PM
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Stock starter, factory heat shield for the starter. Factory manifold and exhaust system.
No troubles whatsoever for me in over 47 years.
Perhaps other's can share their experiences.
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Old Sep 6, 2024 | 07:01 PM
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Are you referring to Cranks / No start?
No Crank?
Huge difference.

Obviously, the exhaust manifold only has one "down-pipe" as opposed to four header pipes per bank of cylinders.
However, all eight, thin-steel header tubes cool at a faster rate than the bulk of iron manifolds.
And that I assume is your issue, hot starts. Or lack of.
The disadvantage of headers is the route they take right up next to the starter.

As far as heat next to the starter, there should be a shield in place to deflect excess heat.
If not, numerous shields or blankets / wraps are available to protect the starter.

The starter itself can handle a lot of heat. The solenoid however, not so much. And 90% of the time the starter is fine, the solenoid is toast.
A couple solutions is look at an insulating starter wrap sold at Summit Racing, that covers the solenoid too.
The other solution is to remove the starters solenoid and replace with a Heavy-Duty unit. The end cap will be brown in color indicating its ceramic and able to handle heat much better.

And of course, there are the mini starters. Cooler, lighter, durable, but pricey.
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Old Sep 6, 2024 | 10:13 PM
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Originally Posted by HeadsU.P.
Are you referring to Cranks / No start?
No Crank?
Huge difference.

Obviously, the exhaust manifold only has one "down-pipe" as opposed to four header pipes per bank of cylinders.
However, all eight, thin-steel header tubes cool at a faster rate than the bulk of iron manifolds.
And that I assume is your issue, hot starts. Or lack of.
The disadvantage of headers is the route they take right up next to the starter.
and yes all I get is one click when trying to start and then waiting sometime 6 hours for it to cool down enough to start again normally.

As far as heat next to the starter, there should be a shield in place to deflect excess heat.
If not, numerous shields or blankets / wraps are available to protect the starter.

The starter itself can handle a lot of heat. The solenoid however, not so much. And 90% of the time the starter is fine, the solenoid is toast.
A couple solutions is look at an insulating starter wrap sold at Summit Racing, that covers the solenoid too.
The other solution is to remove the starters solenoid and replace with a Heavy-Duty unit. The end cap will be brown in color indicating its ceramic and able to handle heat much better.

And of course, there are the mini starters. Cooler, lighter, durable, but pricey.
I have a smaller regular starter that a mechanic recommended. And he was right it does start up really crisply so I would like to keep using it.
So maybe wrapping both the starter and the pipes that are closest to it may do the trick. I haven't heard of wrapping a starter but that I'm sure could help!

Last edited by CiCiC3; Sep 6, 2024 at 10:16 PM. Reason: continuing to answer
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Old Sep 6, 2024 | 10:19 PM
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Originally Posted by HeadsU.P.
Are you referring to Cranks / No start?
No Crank?
Huge difference.

Obviously, the exhaust manifold only has one "down-pipe" as opposed to four header pipes per bank of cylinders.
However, all eight, thin-steel header tubes cool at a faster rate than the bulk of iron manifolds.
And that I assume is your issue, hot starts. Or lack of.
The disadvantage of headers is the route they take right up next to the starter.

As far as heat next to the starter, there should be a shield in place to deflect excess heat.
If not, numerous shields or blankets / wraps are available to protect the starter.

The starter itself can handle a lot of heat. The solenoid however, not so much. And 90% of the time the starter is fine, the solenoid is toast.
A couple solutions is look at an insulating starter wrap sold at Summit Racing, that covers the solenoid too.
The other solution is to remove the starters solenoid and replace with a Heavy-Duty unit. The end cap will be brown in color indicating its ceramic and able to handle heat much better.

And of course, there are the mini starters. Cooler, lighter, durable, but pricey.
I have a smaller regular starter that a mechanic recommended. And he was right it does start up really crisply so I would like to keep using it.
So maybe wrapping both the starter and the pipes that are closest to it may do the trick. I haven't heard of wrapping a starter but that I'm sure could help!
Yes all I get is one click when starting and usually takes about 6 hours before it cools enough to start again regularly.
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Old Sep 6, 2024 | 10:31 PM
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Somethings not right here. Six hrs to cool down and crank?
You have other issue going on.
Poor GRD somewhere. Corrosion of cables.
Low amperage from Batt.
Faulty safety switch. Etc, etc, etc.
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Old Sep 7, 2024 | 12:16 AM
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Originally Posted by HeadsU.P.
Somethings not right here. Six hrs to cool down and crank?
You have other issue going on.
Poor GRD somewhere. Corrosion of cables.
Low amperage from Batt.
Faulty safety switch. Etc, etc, etc.
its grounded to the engine and the battery is brand new. I’ll ask my mechanic tomorrow about it when I take it in for some brake work. Thanks
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Old Sep 7, 2024 | 06:19 AM
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What is your timing set to? That might matter for an extra 30 minutes.

At 6 hours to cool down, @HeadsU.P. is right, there's something else going on.
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Old Sep 7, 2024 | 07:47 AM
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Originally Posted by CiCiC3
its grounded to the engine and the battery is brand new. I’ll ask my mechanic tomorrow about it when I take it in for some brake work. Thanks
There are several GRD cables. Any of which could be the issue. Especially when heated up.

A brand-new battery, fresh off the shelf, paid big bucks, fully charged for several hours.
How good is it? Tons of cranking amps? Great voltage? No!
Its only as good as the cables / terminals / connections that draw from it.

Last edited by HeadsU.P.; Sep 7, 2024 at 07:55 AM.
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Old Sep 7, 2024 | 09:06 AM
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Originally Posted by Bikespace
What is your timing set to? That might matter for an extra 30 minutes.

At 6 hours to cool down, @HeadsU.P. is right, there's something else going on.
Timing is at 28 degrees advanced. That's what is called out for timing the cam by the manufacturer, I don't want to alter that it is running very nice. I'll double check on the ground wire connection but I never have a problem below 70 degrees. At around 100 degrees it has big problems even with a short trip. 454 engine.
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Old Sep 7, 2024 | 09:42 AM
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There shouldn't even be a debate about this. Just put a permanent magnet gear reduction starter in there and called a day.
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Old Sep 7, 2024 | 09:44 AM
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You have two different terms going on here. Cam company recommended IGN timing?

And Total IGN Timing (no vac) should be close to 36, but not written in stone.
Seems to be some confusion and that will be a direct reason for poor performance.
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Old Sep 7, 2024 | 12:32 PM
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Go with a mini gear starter. If you have a heat soak issue it can over come that usually. A small heat blanket is all mine needs. I have a big block and headers with 11:1 compression.

As always verify you engine to frame grounds and your battery to frame grounds as well as cable impedance/ Resistance.
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Old Sep 7, 2024 | 02:33 PM
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Originally Posted by HeadsU.P.
You have two different terms going on here. Cam company recommended IGN timing?

And Total IGN Timing (no vac) should be close to 36, but not written in stone.
Seems to be some confusion and that will be a direct reason for poor performance.
Yes it is written on the outside of the box with the other specs. Performance is quite good excellent.
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Old Sep 7, 2024 | 02:37 PM
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Originally Posted by Fly skids up!
There shouldn't even be a debate about this. Just put a permanent magnet gear reduction starter in there and called a day.
Already tried one and still have it but don't like it. Anyway the weather is cooling rapidly now.
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Old Sep 7, 2024 | 03:19 PM
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Originally Posted by CiCiC3
Already tried one and still have it but don't like it. Anyway the weather is cooling rapidly now.
What didn't you like, the 10+ pounds of less weight, the increase of cranking power. What's not to like???
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Old Sep 7, 2024 | 05:06 PM
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Originally Posted by Fly skids up!
What didn't you like, the 10+ pounds of less weight, the increase of cranking power. What's not to like???
I don't want to go on tangent but it had a few problems and I got tired of messing with it so replaced it when a mechanic recommended one that he liked on a big block truck and I agree with him except for the heat problem with headers.
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Old Sep 7, 2024 | 06:38 PM
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Originally Posted by Fly skids up!
What didn't you like, the 10+ pounds of less weight, the increase of cranking power. What's not to like???
The sound they make when cranking.
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Old Sep 7, 2024 | 07:16 PM
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Originally Posted by 4-vettes
The sound they make when cranking.
At least they can make a sound when cranking LOL
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Old Sep 8, 2024 | 03:26 AM
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And yet, my original factory starter. As heavy as it is. Has never failed me. My wiring to the starter failed once. Quickly repaired with a starter relay.
I just don't want my C3 Corvette to sound like my neighbours Toyota when cranking. That really bugs me.
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