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CD player installation question - Please help!!!

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Old Feb 7, 2005 | 03:05 PM
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Default CD player installation question - Please help!!!

UPDATE - check page 2 for an update with PICS

Hello everyone,

I am currently in the process of installing a cd player in my 68 vette. I have removed the gauge cluster bezel and I am stuck!
Here is my question for you. What is the easiest way to cut the bezel? The thing is made out of metal and it does not seem like an easy thing to do. I have a very limited tool selection. I know that companies make new bezels, but the 1968 version is $250 (if you know of a place that is at least $150 cheaper, let me know) and I would rather just cut mine and save the cash. (It has already been slightly modified (drilled) to fit an aftermarket tape player, so it is worthless anyway) I have seen loads of people change over to an in-dash (din sized) cd unit, how did you guys go about doing it? Are there any tricks? All suggestions welcome!!

Thanks,
Joe

Last edited by 68coupe; Feb 16, 2005 at 10:23 AM.
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Old Feb 7, 2005 | 03:13 PM
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Sounds like the job for a dremel tool to me. They only cost about 50 bucks and the uses are endless!! good luck
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Old Feb 7, 2005 | 03:20 PM
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Originally Posted by NC C3
Sounds like the job for a dremel tool to me. They only cost about 50 bucks and the uses are endless!! good luck

Thats how I did and with a small hacksaw. You can get a plastic cover sort of thing that goes over the installation that really cleans it up also. I ordered it from somewhere in Georgia at the suggestion of someone on the forum.
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Old Feb 7, 2005 | 04:01 PM
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Default Dremel

I used a Dremel and use the carbon fiber wheel....takes a while to get it exact but not hard just painstaking. Definatly doable alone. Good luck.

Paul
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Old Feb 7, 2005 | 04:06 PM
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I used an angle grinder with a cutoff wheel to cut most of it and finished (the corners) with a hacksaw. You can find a cheapo angle grinder for $20.

I recommend you get the plastic cover plate as it really cleans up the installation.
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Old Feb 7, 2005 | 04:08 PM
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Originally Posted by R. Bruno
Thats how I did and with a small hacksaw. You can get a plastic cover sort of thing that goes over the installation that really cleans it up also. I ordered it from somewhere in Georgia at the suggestion of someone on the forum.
I purchased the plastic cover you are speaking about. I got it online $13 bucks including shipping. I already received it in the mail and it looks good. I think I am going to start with the hacksaw and finish with a dremel. small hacksaw? how did you get it in the tight spaces? I originally though that I would only be able to use the blade and not the entire tool because of the cuts required and the tight space. How did you get a hack saw in there? Can you give me a little more detail related to how exactly you cut it and some more detail about the smaller hacksaw you used.
Thanks for your help,

Joe
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Old Feb 7, 2005 | 04:08 PM
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I used a sawzall on the bench
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Old Feb 7, 2005 | 04:13 PM
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Originally Posted by mrtroutjedi
I used a sawzall on the bench
Really?
Was it a messy cut? Hard to control?
Did you just put it in the vice and go at it?
I thought about using that, but I thought it would be to difficult with the confined space.
Thanks,
Joe
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Old Feb 7, 2005 | 04:16 PM
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Default Jigsaw?

What about a jigsaw with a blade made for metal cutting. I think that tool would be easier to control than a sawzall and has the characteristics to cut in the confined space.
What do you think?
Thanks,
Joe
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Old Feb 7, 2005 | 04:16 PM
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Originally Posted by 68coupe
Hello everyone,

I am currently in the process of installing a cd player in my 68 vette. I have removed the gauge cluster bezel and I am stuck!
Here is my question for you. What is the easiest way to cut the bezel?
Thanks,
Joe
I wouldn't cut a '68 bezel!!!

those are unique and expensive to replace if you ever decide to go back to stock.

I would call some corvette junk yards and find a bezel that has already been cut. A used cut bezel is only $50. I you really don't care about your bezel, then sell it for $200 (assuming it isn't broken) and buy a used pre-cut bezel.

~Jay
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Old Feb 7, 2005 | 04:19 PM
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Originally Posted by Jay M
I wouldn't cut a '68 bezel!!!

those are unique and expensive to replace if you ever decide to go back to stock.

I would call some corvette junk yards and find a bezel that has already been cut. A used cut bezel is only $50. I you really don't care about your bezel, then sell it for $200 (assuming it isn't broken) and buy a used pre-cut bezel.

~Jay
Jay,
Thanks for the suggestion but the bezel is broken in half and it has already been cut to fit an aftermarket tape player. I know how tough they are to come by. I wish it was in good shape, but it is really kind of a piece of junk.

Thanks,
Joe
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Old Feb 7, 2005 | 04:22 PM
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What about a jigsaw with a blade made for metal cutting. I think that tool would be easier to control than a sawzall and has the characteristics to cut in the confined space.
This method works. It's how I did mine.
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Old Feb 7, 2005 | 04:28 PM
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I used a jigsaw and a metal blade to cut mine. I also used a file to make the final fit nice and tight for the cd player. Not too bad. Just mark out your pattern to cut by on the back of the bezel and have at it.
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Old Feb 7, 2005 | 04:51 PM
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Originally Posted by Eddie 70
I used a jigsaw and a metal blade to cut mine. I also used a file to make the final fit nice and tight for the cd player. Not too bad. Just mark out your pattern to cut by on the back of the bezel and have at it.
Sounds good!
I gett the cd player on Wednesday, I will start working on it then. I will post some pictures of the progress.

Thanks,
Joe
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Old Feb 7, 2005 | 05:01 PM
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Originally Posted by BreauxBridgeKid
I used a Dremel and use the carbon fiber wheel....takes a while to get it exact but not hard just painstaking. Definatly doable alone. Good luck.

Paul
Dremel
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Old Feb 7, 2005 | 06:44 PM
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Originally Posted by 68coupe
What about a jigsaw with a blade made for metal cutting. I think that tool would be easier to control than a sawzall and has the characteristics to cut in the confined space.
What do you think?
Thanks,
Joe
I used a jigsaw and some files before, now I would probably use a dremel (because I have one now).
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Old Feb 7, 2005 | 09:57 PM
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I am in the middle of doing thi myself. I used an air grinder with a cut-off wheel and it worked great. Radio install
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Old Feb 7, 2005 | 10:44 PM
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I also used an air grinder with cut off wheel. I made my own bezel out of sheet steel. Made a pattern, cut out, bent all the sides, then welded. It fits into the hole I cut into the original bezel, and is screwed in from the backside. Very solid. Of course, after all that, I found the ready made version was available! Here's a pic:



BTW: Next interior project for me will be replacing the missing seat belt warning switch & refurbishing console & dash panels! Also, if you are using pre-outs to an amp, I found some cables with right angle connectors helped the close fit at back of head unit / heater.
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Old Feb 7, 2005 | 11:14 PM
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thanx everybody for showing me the way, i'm getting ready to do that myself in about a month
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Old Feb 8, 2005 | 10:52 PM
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Where did you fing that kit online for $13.00,

thanks
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