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Compression Ratio and piston Question

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Old Apr 12, 2006 | 09:02 AM
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Default Compression Ratio and piston Question

If it makes any difference in the questions I have posted below, I'm in the process of building a 383. My block has a bore of 4.04 and I have alumminum cylinder heads with 72cc combustion chambers. I was originally planning on using -7cc pistons, but I bought them with the wrong bore in mind and I need to re-purchase.

1) what is the highest compression ratio that I can run in my engine and still be able to use pump gas (91 or 92 octane around here). I have aluminum cylinder heads. I was under the understanding that a compression ratio of 10:1 in an engine with aluminum heads would still allow me to us 91 octane gas without any issues.

2) Can someone point me to a reliable compression ratio calculator? I have found several, but they all seem to give me a small variance in compression ratio even when I enter the same numbers.

3) What is the difference between cast pistons, forged pistons, and hypereutectic pistons? Which makes for the best in terms of reliability?

Thanks in advance
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Old Apr 12, 2006 | 09:18 AM
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I'll give it a shot.

3. The difference in pistons is the way they are made (excluding the different metal formulations) Cast & hypers are both cast pistons (poured into a mold), with the hypers having a higher silica content. Forged pistons are, well forged. The piston is created by forming the metal under tremendous pressure. Forged is the strongest, by far. From everything I've seen, forging is the way to go in high perf engines.

2. Can't help here, I use my DynoSym to calc CR.

1. 10:1 is probably the limit for 91 octane, without using boosters.
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Old Apr 12, 2006 | 11:20 AM
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Originally Posted by Victor
1) what is the highest compression ratio that I can run in my engine and still be able to use pump gas (91 or 92 octane around here). I have aluminum cylinder heads. I was under the understanding that a compression ratio of 10:1 in an engine with aluminum heads would still allow me to us 91 octane gas without any issues.

2) Can someone point me to a reliable compression ratio calculator? I have found several, but they all seem to give me a small variance in compression ratio even when I enter the same numbers.
to figure out what fuel you can run you need to figure out your dynamic compression which is determined by static compression and cam. Check out this site for more info and a calculator.

http://cochise.uia.net/pkelley2/DynamicCR.html
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Old Apr 12, 2006 | 11:31 AM
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Here is an old fashioned way:
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Old Apr 12, 2006 | 11:41 AM
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Handy, reliable static CR calculator:
http://www.campbellenterprises.com/R...o%20calculator
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Old Apr 12, 2006 | 11:45 AM
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Last edited by S489; Apr 12, 2006 at 11:50 AM.
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Old Apr 12, 2006 | 12:39 PM
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Originally Posted by stickboy
to figure out what fuel you can run you need to figure out your dynamic compression which is determined by static compression and cam. Check out this site for more info and a calculator.

http://cochise.uia.net/pkelley2/DynamicCR.html

Wow, good information. Being a complete novice, I never heard of that before. Thanks.
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Old Apr 12, 2006 | 01:59 PM
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We don't have sufficient info to know what your deck height actually is ... but your aluminum head 72cc 385" motor with -7cc pistons can be set to produce 10:1 static CR & good quench ... via head gasket choice:
Felpro P/N 7733 composition 0.041"
Napa/Victor Reinz P/N 5746 composition 0.026"
Felpro P/N 1094 steel shim 0.015"

I dunno just how practical dynamic CR calculations are for typical street/hi-po motors ... there're plenty off-the-shelf cams that'll work just fine with typical street/hi-po combos.
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Old Apr 12, 2006 | 02:47 PM
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agree with jackson. . . i'd say get the quench dimension right, somewhere around 0.040-0.045 for steel rods if memory serves, and select parts to work together. cam mfg is much help; use them; they know something about pistions too! you can do the math to check combinations that are offered, run them on simulators, etc., to use for comparison more than for absolute values.
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Old Apr 12, 2006 | 05:55 PM
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Originally Posted by Victor
If it makes any difference in the questions I have posted below, I'm in the process of building a 383. My block has a bore of 4.04 and I have alumminum cylinder heads with 72cc combustion chambers. I was originally planning on using -7cc pistons, but I bought them with the wrong bore in mind and I need to re-purchase.

1) what is the highest compression ratio that I can run in my engine and still be able to use pump gas (91 or 92 octane around here). I have aluminum cylinder heads. I was under the understanding that a compression ratio of 10:1 in an engine with aluminum heads would still allow me to us 91 octane gas without any issues.

2) Can someone point me to a reliable compression ratio calculator? I have found several, but they all seem to give me a small variance in compression ratio even when I enter the same numbers.

3) What is the difference between cast pistons, forged pistons, and hypereutectic pistons? Which makes for the best in terms of reliability?

Thanks in advance
I am running 89 octane,without problems, in my 383. CR is about 10.3. Heads are aluminum TF 23* with 64 cc chambers.

See my signature for more information.
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