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Old Jul 24, 2006 | 10:59 AM
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From: Wilmington DE, Drive it like you stole it, 68 327 4 speed coupe
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hey team,

i just ordered a set of heavy duty half shafts (complete) and Polly diff bushing, and will be going to town this weekend.


Any tips, hidden pitfalls here?

The reason for this is a clunking sound, that others have described here, and sure enough u joints are bad, and bushing is worn, since both could be the root cause, i figured i go ahead and replace and upgrade at the same time.

Ill keep the older smaller ones for later refurbishment.

Ill post pics from the process when im done





tim
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Old Jul 24, 2006 | 11:13 AM
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Fairly straight forward job. The only issue I ran into was getting a couple of the u-bolts out (half shaft to yoke). The nuts came off without any problem but the bolts were a little rusty. I would also recommend getting new french locks. They are not expensive and no sense holding up the project if you got to order/ship them. I hate when a job can't be completed because of some little thing holding up a project.
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Old Jul 24, 2006 | 11:31 AM
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Originally Posted by mandm1200
Fairly straight forward job. The only issue I ran into was getting a couple of the u-bolts out (half shaft to yoke). The nuts came off without any problem but the bolts were a little rusty. I would also recommend getting new french locks. They are not expensive and no sense holding up the project if you got to order/ship them. I hate when a job can't be completed because of some little thing holding up a project.

Ok, thanks for the input. BTW there arent any french locks on there now, do i really need them? I was thinking just using lock tight during assembly?

The only other place ive seen the french locks used was on camaro exhaust manifolds, an didnt use them there either, Im not interested in resto points just safety

Last edited by sweethence; Jul 24, 2006 at 11:42 AM.
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Old Jul 24, 2006 | 11:42 AM
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I used the red loctite along with lockwashers on mine and so far all is well. I'm sure french locks would work fine too. Keep in mind you won't be able to use lockwashers with the french locks.
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Old Jul 24, 2006 | 11:44 AM
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Originally Posted by jdmick
I used the red loctite along with lockwashers on mine and so far all is well. I'm sure french locks would work fine too. Keep in mind you won't be able to use lockwashers with the french locks.

yeah thats a modernization i can live with


thanks


tim
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Old Jul 24, 2006 | 11:11 PM
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Originally Posted by sweethence
hey team,

i just ordered a set of heavy duty half shafts (complete) and Polly diff bushing, and will be going to town this weekend.


Any tips, hidden pitfalls here?

The reason for this is a clunking sound, that others have described here, and sure enough u joints are bad, and bushing is worn, since both could be the root cause, i figured i go ahead and replace and upgrade at the same time.

Ill keep the older smaller ones for later refurbishment.

Ill post pics from the process when im done





tim
I just pulled my half shafts today, and getting the bolts loose on the spindle side was a real B#%##. Had to heat one side with a torch while using a floor jack on the wrench , which finally broke them loose. I got these ideas from a couple of good ole salts right here on the forum, and I just want to say thanks guys- it worked!
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Old Jul 25, 2006 | 12:53 AM
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soaked mine in PB Plaster for 2 days and hit it with the air gun. The gun gives it a quick twist whereas a wrench is a slow constant pressure that would more likely break a rusty bolt. Then again if the bolt doesn't want to come it its broke anyway.
Make sure the car is raised, wheels off the ground and trans in neutral.
Take the 4 bolts out on the wheel side that mount the halfshaft flange to the trailing arm spindle. I assume you got new flanges with the new half shafts. Usually you do. Then with only the one side unbolted slowly turn the wheel itself, your diff will turn too which is fine. As you turn the wheel slide the half shaft flange out to one side. the angle of the trailing arm to diff when no spring counterpressure allows you to just rotate and slide the one side off. (you may have to use a large screwdriver to pry it out of its ring grove on the trailing arm. Then once that side is loose, rotate the half shaft with the diff so you have access to the u bolts on the differential. And your done.
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Old Jul 25, 2006 | 08:01 AM
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Thanks team ,


didnt think there were any surprises luking here from my inspections,

Oh and i took a second look and i do have frech locks, but there were so rusty i couldn't recognize them ordered a set from doc rebuild, with a new set of bolts all around

here is before, from when i did the rears spring and shocks




here is what is going in



cant wait till friday now

Last edited by sweethence; Jul 25, 2006 at 08:04 AM.
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Old Jul 25, 2006 | 11:58 AM
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Nice half shaft, where did you get them and how much for the pair?
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Old Jul 25, 2006 | 12:08 PM
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Originally Posted by 68 NJConv 454
Nice half shaft, where did you get them and how much for the pair?

these came from ecklers, 179 ea 3" dia with flange yoke and u joints part number 46096

They cost a Little more (it is ecklers after all), plus i went with the HD one

corvette america had them cheeper but direct ship from vendor and only 2.5", (hate that deal)

corvette central had only one in stock

Doc rebiuld has all the parts but not assembled and even more than ecklers

per side
half shaft $142
u joints $42 (pair)
flange $99

went with eckers since that had em in stock, assembled and ready to go. they will be at my door on Thursday, True i spent a little more, but i will save hours on the swap out as opposed to rebuilding them my self ( been there done that manhood already proved )
ill post pics when they get here.


as fas as the old ones, they will go in my original things to recondition later bin

Last edited by sweethence; Jul 25, 2006 at 01:50 PM.
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Old Jul 25, 2006 | 12:45 PM
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Oh man...those half-shafts are going to look like something you might have got from aliens next to those rusted rear suspension. You might want to think about an R&R of the trailing arms and such...there's way too much rust to expect those wheel bearings to be in any decent shape. Those shocks also look rusted.
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Old Jul 25, 2006 | 01:39 PM
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Originally Posted by Rockn-Roll
Oh man...those half-shafts are going to look like something you might have got from aliens next to those rusted rear suspension. You might want to think about an R&R of the trailing arms and such...there's way too much rust to expect those wheel bearings to be in any decent shape. Those shocks also look rusted.



didnt you read, that was the before shot from a previous project.

and the TA's will be a winter project, the bushings are worn but servicable and the bearings are actually in decent shape, i replaced the spring & shocks an have new strut rods from VBP waiting to go in as well....

but thanks for calling me out,

The old boy aint no trailer queen chief, I use it as a daily driver AND its been to watkins glen twice, made it on part of this years hot rod power tour, and multiple trips from upstate NY to NJ/DE/MD with out so much as a broken belt, so yea its time for some clean up, and some maint now

and then right back on the road !!!!

Lets see your undercarriage champ


Last edited by sweethence; Jul 25, 2006 at 01:56 PM.
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Old Jul 25, 2006 | 09:54 PM
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Originally Posted by sweethence
Lets see your undercarriage champ
Don't be jealous!!!! I think I missing something......oh yeah a drivetrain...

Frame is sooo pretty....

Its July 25th and I haven't put anything back on the car!!!! Maybe I should just aim for 2007.
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Old Jul 26, 2006 | 08:32 AM
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Originally Posted by 68 NJConv 454
Don't be jealous!!!! I think I missing something......oh yeah a drivetrain...

Me Jelous ?!? perish the thought

I just wanted to see his picture perfect show quality rear end so i could take notes




BTW nice looking bay, one day ill get to that looks like your battery box is in dire straights


Tim
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Old Jul 26, 2006 | 02:13 PM
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From: Wilmington DE, Drive it like you stole it, 68 327 4 speed coupe
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Location Date Local Time Activity


Almost home to daddy

BUFFALO, NY, US 07/26/2006 1:59 P.M. DEPARTURE SCAN

MIDDLEBURG HEIGHTS, OH, US 07/26/2006 8:18 A.M. DEPARTURE SCAN

SHARONVILLE, OH, US 07/25/2006 9:45 P.M. DEPARTURE SCAN

LOUISVILLE, KY, US 07/25/2006 5:53 P.M. DEPARTURE SCAN

ORLANDO, FL, US 07/25/2006 7:48 A.M. DEPARTURE SCAN

ORLANDO, FL, US 07/24/2006 9:46 P.M. ARRIVAL SCAN
ROCKLEDGE, FL, US 07/24/2006 8:56 P.M. DEPARTURE SCAN

US 07/24/2006 5:00 P.M. BILLING INFORMATION RECEIVED
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Old Jul 26, 2006 | 03:14 PM
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Battery box and misc firewall holes/cracks has created a fun filled event called Fiberglass Sunday.

I have small fiberglass cracks that led to holes in my firewall smaller than a dime, is it worth using some fiberglass matt or just use the resin to plug the hole or maybe a body filler?? Just trying to prevent good'ol
H20 from entering the cockpit. Anyone use kitty-hair? its like a body filler but with tiny fiberglass strands in it, know where i can get some locally?
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Old Jul 26, 2006 | 03:16 PM
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Originally Posted by sweethence
Location Date Local Time Activity
Almost home to daddy
BUFFALO, NY, US 07/26/2006 1:59 P.M. DEPARTURE SCAN
Sooo close...post some pics of them on your car, they're gonna look sweet.
What makes them heavy duty? thicker walls? they come with spicer non-greaseable u-joints?
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Old Jul 26, 2006 | 04:11 PM
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From: Wilmington DE, Drive it like you stole it, 68 327 4 speed coupe
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Originally Posted by 68 NJConv 454
Sooo close...post some pics of them on your car, they're gonna look sweet.
What makes them heavy duty? thicker walls? they come with spicer non-greaseable u-joints?

3 in dia shaft vs 2.5 stock small block
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Old Jul 26, 2006 | 04:57 PM
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Right, 3" diameter over the stock 2.5" but whats the difference b/w ordering the HD ones that you ordered or just ordering a mid 80's half shaft? I'm hoping that the HD ones you ordered have thicker walls or reinforced mojo. Will a stock late C3 half shaft bolt right into a 68 or 69 without mods?
I ask b/c early next week I too will be ordering 3" half shafts for my 68 and keep the stock 2.5" as spares.
Fort Wayne Clutch has them for $150 a pair w/flange and w/spicer u-joints. You paid that for one, so I'm assuming your HD's are stronger.

Another stupid question after the above one is given thought, did 68 big block cars come with 2.5" halfshafts or larger 3" ones? I thought the 3" did come around till early 70's...
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Old Jul 26, 2006 | 05:59 PM
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Make sure you paint them or they will look like your old ones in a month. Just my two cents
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