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Old Oct 27, 2006 | 12:27 PM
  #61  
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Originally Posted by genuine1980
I'm goinng to start with small drill bit and go larger until the bolt is out.

Be VERY careful when using the tiny bits. They break very easily, and drilling out a drill bit is just as hard as an easy out. Not fun. Anyway, good luck and let us know.
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Old Oct 27, 2006 | 12:33 PM
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Originally Posted by LYLE
I have used all the methods above with good results. I have a new method that beats them all. I went to sears and bought a set of Craftsman left hand drills and bolt extractors. It comes in kit form for about $50. It may not work in your case but will work if you start on a virgin broken off screw. Some times the bolt comes spinning out while you are drilling. It came with instructions to just hit the drill on and off not steady drilling. If you can get the easy out out and you drilled in the center the left hand drill will still work.
Lyle
Good idea. This method worked on the Phillip screws on my t-tops, and I've got the kit for any future problems.
Larry
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Old Oct 27, 2006 | 01:44 PM
  #63  
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Go to sears and buy the left hand drills in the bolt removing kit. You may save the original threads this way. They work great.
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Old Oct 27, 2006 | 03:48 PM
  #64  
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The inside of the head.If any shaving go in your motor your really screwed.Get the closest drill under the 1/4-20 and rill out the remaining bolt.Use a small awl and bend in the threads that are left and then retap the hole.Don't forget to stuff lots of rags in the oil galleys.Also take your time,don't rush it.Patients is the key
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Old Oct 27, 2006 | 03:53 PM
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I thought the valve cover bolt holes were dead, and didn't go into any passages. I just looked and mine have not through way.
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Old Oct 29, 2006 | 02:07 AM
  #66  
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I finally got the bolt out!!! Hooray!!!
Thanks everyone!
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Old Oct 29, 2006 | 08:59 AM
  #67  
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Lets hear the final details inquiring minds would like to know.
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Old Oct 29, 2006 | 09:03 AM
  #68  
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Good man! Perseverance usually pays off.
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Old Oct 29, 2006 | 09:12 AM
  #69  
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Originally Posted by genuine1980
I finally got the bolt out!!! Hooray!!!
Thanks everyone!

Good job. What finally got it out?
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Old Oct 30, 2006 | 10:18 AM
  #70  
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I just kept drilling until it was all out... then I tapped it.

Next question... while I have the valve covers off, should I re-tighten the heads down??? I don't have a head gasket leak that I know of, but I am wondering if there is preventive maintanence here like how you re-tighten header bolts every now a again.
Same question for the intake manifold... should this be re-tightened evey now and again?
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Old Oct 30, 2006 | 11:17 AM
  #71  
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Originally Posted by genuine1980
I just kept drilling until it was all out... then I tapped it.

Next question... while I have the valve covers off, should I re-tighten the heads down??? I don't have a head gasket leak that I know of, but I am wondering if there is preventive maintanence here like how you re-tighten header bolts every now a again.
Same question for the intake manifold... should this be re-tightened evey now and again?

It's a good idea to check torque specs on those bolts but do not over tighten them. Torque to spec and you'll be good.
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Old Oct 30, 2006 | 11:26 AM
  #72  
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Originally Posted by Durango_boy
It's a good idea to check torque specs on those bolts but do not over tighten them. Torque to spec and you'll be good.
Any idea what that spec is?

And since I dont appear to have a head gasket leak at this time, is it safe to not mess with it until I do have leaks? How do these gaskets usually go?
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Old Oct 30, 2006 | 02:25 PM
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Originally Posted by genuine1980
Any idea what that spec is?

And since I dont appear to have a head gasket leak at this time, is it safe to not mess with it until I do have leaks? How do these gaskets usually go?

It doesn't hurt to put a torque wrench on, and see where it is. If it's loose a little, a tug in the right direction will get it into spec. If they're right on, it won't harm anything.

1980 Chevy Corvette
Head Torque Spec: 65-70 in a 3-step process
Intake Torque Specs: (Guessing 35...?)
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Old Oct 30, 2006 | 04:03 PM
  #74  
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Originally Posted by genuine1980
I just kept drilling until it was all out... then I tapped it.

Next question... while I have the valve covers off, should I re-tighten the heads down??? I don't have a head gasket leak that I know of, but I am wondering if there is preventive maintanence here like how you re-tighten header bolts every now a again.
Same question for the intake manifold... should this be re-tightened evey now and again?
Did you have to go to a bigger sized tap?
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Old Oct 30, 2006 | 04:09 PM
  #75  
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Originally Posted by The_Dude
Did you have to go to a bigger sized tap?
Unfortunatly yes. So now that one bolt will be an odd size. Oh well I guess.
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Old Oct 30, 2006 | 04:11 PM
  #76  
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Originally Posted by genuine1980
Unfortunatly yes. So now that one bolt will be an odd size. Oh well I guess.

I suppose you could could drill and tap the rest, matching them...
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Old Oct 30, 2006 | 04:27 PM
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Originally Posted by Durango_boy
I suppose you could could drill and tap the rest, matching them...
HAHA no thanks!!! My luck I'll snap a drill bit or tap in a different hole, that's harder to access... then I'll be screwed again!
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Old Oct 30, 2006 | 04:37 PM
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Originally Posted by genuine1980
HAHA no thanks!!! My luck I'll snap a drill bit or tap in a different hole, that's harder to access... then I'll be screwed again!

Oh well. I guess it's no big deal to have an odd size. A lot of engines have four odd ones per side from the factory. Something they did for a reason I will never understand on my own.
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