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Rear axle fluid change- process ?

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Old Dec 19, 2006 | 04:15 PM
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Default Rear axle fluid change- process ?

Does anyone have a quick write up from fsm or general instructions around swapping the diff fluid? Anything different needs to be done on my '80 than any other vehicle? I usually pull the diff cover, wipe out as much of the fluid as I can, spray it down with Brake Kleen real good, replace diff cover with orange RTV and then refill with diff fluid.

What's the best weight oil to use?

And of course, I'll put the 4oz of GM additive before the diff fluid... and run a few figure 8's when it's all done.
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Old Dec 19, 2006 | 08:34 PM
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You have to drop the diff out to remove the cover. Most people simply suck out the old, put in the new with the additive. I had the quicky lube suck it out and refill it with the stuff I bought. I felt they would get more of the old stuff out than I could. The plug is a bit of a pain to access but it can be done.

mike
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Old Dec 19, 2006 | 09:48 PM
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Crude, but I taped / rigged up a hose to my shop vac, moved the hose around in the diff as much as humanly possible & sucked it all out. You can't clean it like we'd all like to with out dropping the diff. Just remember to take the filter out of the wet vac first or you'll wreck the filter.
Jimbo
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Old Dec 19, 2006 | 11:03 PM
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I couldnt get my lips on that fill hole so I used a suction pump. Much easier to reach after I removed the rear pass-side tire.
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Old Dec 19, 2006 | 11:15 PM
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IMO, the best way is to drill, tap, and then use a drain plug. This method makes it a breeze for your next change, and gets practically all the fluid drained. In addition to the GM additive, I use Mobil 1 synthetic.
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Old Dec 20, 2006 | 02:21 AM
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Hey Jud,
Have you got a picture of that? I'd like to see the location you used.

Greg
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Old Dec 20, 2006 | 05:47 AM
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Hey Greg, I just bought a camera for this type of stuff and I'll see if I can get the dadgum thing to get us a pic on the forum this AM.
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Old Dec 20, 2006 | 07:45 AM
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The bolt head is the drain plug. Hope this is clear enough for you.
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Old Dec 20, 2006 | 12:27 PM
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Originally Posted by Jud Chapin


The bolt head is the drain plug. Hope this is clear enough for you.

That's amazing. Did you do it while it was in the car? How'd you make sure to get all the shaving out?
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Old Dec 20, 2006 | 12:34 PM
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Thanks Jud, That looks like a good idea to me.
Greg
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Old Dec 20, 2006 | 12:41 PM
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Actually, I must admit I didn't do it. I took it to a shop that worked on nothing but Vettes and told them I wanted the rear fluid changed. (This was probably in 1978 or so.) And, long story short, that's the way they did that particular job. They just drilled a hole, let the fluid run out, tapped the hole, inserted a drain plug, and filled 'er up. The draining fluid removes any shavings. I changed it several times since and it's a breeze to do as you don't have to screw around sucking the old fluid out. Also, this way you can get it all out.
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Old Dec 20, 2006 | 12:43 PM
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Originally Posted by Jud Chapin
Actually, I must admit I didn't do it. I took it to a shop that worked on nothing but Vettes and told them I wanted the rear fluid changed. (This was probably in 1978 or so.) And, long story short, that's the way they did that particular job. They just drilled a hole, let the fluid run out, tapped the hole, inserted a drain plug, and filled 'er up. The draining fluid removes any shavings. I changed it several times since and it's a breeze to do as you don't have to screw around sucking the old fluid out. Also, this way you can get it all out.

Sweet...new project idea.
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Old Dec 20, 2006 | 12:46 PM
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You can use a 12pt I think 3/4 inch socket on the square fill plug. That makes it easier to take out.
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Old Dec 20, 2006 | 02:28 PM
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Oh...a tip for filling. Leave the drain plug out as you fill...obviously, and when it pukes out of that hole...you're done.
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Old Dec 21, 2006 | 01:29 PM
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Originally Posted by Durango_boy
Sweet...new project idea.
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Old Dec 21, 2006 | 01:31 PM
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I wonder...would it be better to make a small plug or a big plug? Like maybe oil pan size or should it be smaller?
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Old Dec 21, 2006 | 03:23 PM
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Originally Posted by Durango_boy
I wonder...would it be better to make a small plug or a big plug? Like maybe oil pan size or should it be smaller?
I wouldn't make it too big. You would have a greater risk it getting hit if you ran over something.
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Old Dec 21, 2006 | 03:28 PM
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Originally Posted by Jud Chapin
I wouldn't make it too big. You would have a greater risk it getting hit if you ran over something.

Good call. I may even make a small skid plate for mine.
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Old Dec 21, 2006 | 03:34 PM
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I drilled a hole and used an 1/8" NPT tap and put a plug in there. If you can find a magnetic plug, use that. I did this with the differential out of the car but as others have said, you should be able to do it in the car as well.
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Old Dec 21, 2006 | 03:36 PM
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Originally Posted by yukon988
I drilled a hole and used an 1/8" NPT tap and put a plug in there. If you can find a magnetic plug, use that. I did this with the differential out of the car but as others have said, you should be able to do it in the car as well.

Great pic. Is that the lowest part of the diff? Looks terrific.
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