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Dim Alternator Light

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Old Feb 3, 2007 | 07:16 PM
  #1  
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Default Dim Alternator Light

My alternator light is just barely glowing. Voltage is reading a bit low, 13.2V.

I checked the belt tension and connections.

I don't know where else to look; except here for advice.

SPECS:

Alternator: New 140A Powermaster

Wiring: All new 4ga wire and connectors

Voltage: 13.2v

Battery seems nice and charged.

My Charging System Grid is a bit unconventional, but I don't see where this setup would cause this problem. Please correct me if I did wrong here:


Last edited by PhotoVette1; Feb 3, 2007 at 07:19 PM.
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Old Feb 3, 2007 | 08:34 PM
  #2  
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Default Dim Alt Light

bad diode in alt. Have it rebuilt.
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Old Feb 3, 2007 | 10:04 PM
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Okay. Nice block POWER diagram. Now, how is your light wired? Do you have a control schematic?
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Old Feb 3, 2007 | 10:13 PM
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Default Bad Diode

I think that Clint has hit is on the head. Either a diode in the rectification bridge is leaking or your voltage regulator (I am assuming that the ALt has an internal regulator) has a bad ziner diode on Tr2.

A good alternator should put out 13.8-14.2 volts once the engine is just started.

Bob
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Old Feb 3, 2007 | 10:24 PM
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Originally Posted by Big2Bird
Okay. Nice block POWER diagram. Now, how is your light wired? Do you have a control schematic?
The light is hooked up the same as original:

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Old Feb 3, 2007 | 10:26 PM
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Originally Posted by Bob3700
I think that Clint has hit is on the head. Either a diode in the rectification bridge is leaking or your voltage regulator (I am assuming that the ALt has an internal regulator) has a bad ziner diode on Tr2.

A good alternator should put out 13.8-14.2 volts once the engine is just started.

Bob
Brand spanking new Powermaster alternator--this is the second one that has failed me in the last year--the other broke mechanically the first week.

Are they garbage or am I just unlucky?
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Old Feb 3, 2007 | 10:58 PM
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Do you have anything unusual in the electrical system...like a high wattage stereo amp? If you are drawing excessive current, you could be blowing the diodes. [Big bass speakers draw a lot of current spikes that you won't see on the ammeter.]
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Old Feb 3, 2007 | 11:04 PM
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Default

Originally Posted by PhotoVette1
Brand spanking new Powermaster alternator--this is the second one that has failed me in the last year--the other broke mechanically the first week.

Are they garbage or am I just unlucky?
If it's an SI style Powermaster, just give up on it and install a CS144. SIs were never designed to handle that much power.
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Old Feb 3, 2007 | 11:11 PM
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A DIM alt/gen light is frequently caused by reversing the leads going into the regulator.....nothing to do with main stud output wiring....

EXCEPT when viewing from the rear of the alt....the MOST CLOCKWISE wire will allways have system voltage on it.....even when key is off, car parked.....

when key is in the run position , AND THE ENGINE IS RUNNING is the ONLY time the second wire will have voltage on it, what happens is the regulator pulls that wire to ground to light the bulb.....

what can happen is if the wires are reversed is when engine is running, the bulb acts to activate the reg as if it was the system wire....fed NOW through the ignition ON position of the sw.....light glows dim....

this is a frequent wiring error when replacing the connector, a famous item, and the color codes and wiring age sure as hell don't make it any easier.....

ask me how I know all this.....
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Old Feb 4, 2007 | 12:24 AM
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Originally Posted by 7T1vette
Do you have anything unusual in the electrical system...like a high wattage stereo amp? If you are drawing excessive current, you could be blowing the diodes. [Big bass speakers draw a lot of current spikes that you won't see on the ammeter.]
The battery acts as a buffer for these load spikes. Fault current or heat would cause diode failure.
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Old Feb 4, 2007 | 12:25 AM
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Originally Posted by PhotoVette1
Brand spanking new Powermaster alternator--this is the second one that has failed me in the last year--the other broke mechanically the first week.

Are they garbage or am I just unlucky?
I have to ask. Did this problem surface before the new alternator, or after?
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Old Feb 4, 2007 | 01:50 AM
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Originally Posted by mrvette
A DIM alt/gen light is frequently caused by reversing the leads going into the regulator.....nothing to do with main stud output wiring....

EXCEPT when viewing from the rear of the alt....the MOST CLOCKWISE wire will allways have system voltage on it.....even when key is off, car parked.....

when key is in the run position , AND THE ENGINE IS RUNNING is the ONLY time the second wire will have voltage on it, what happens is the regulator pulls that wire to ground to light the bulb.....

what can happen is if the wires are reversed is when engine is running, the bulb acts to activate the reg as if it was the system wire....fed NOW through the ignition ON position of the sw.....light glows dim....

this is a frequent wiring error when replacing the connector, a famous item, and the color codes and wiring age sure as hell don't make it any easier.....

ask me how I know all this.....

Hmmm...I wonder if this is the cause of my battery light coming on only during idle and the engine is warm. During cruise, the light turns off. It also turns on briefly under heavy acceleration.
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Old Feb 4, 2007 | 04:35 AM
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Default

Originally Posted by Big2Bird
I have to ask. Did this problem surface before the new alternator, or after?

After--but also after I replaced the whole charging system from nose to tail.

I'm gonna solve this problem when I get up in the morning. I'm not leaving the garage til it's settled. This is betwixt me and my C3, so stand clear.
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Old Feb 4, 2007 | 12:26 PM
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Originally Posted by mrvette

when key is in the run position , AND THE ENGINE IS RUNNING is the ONLY time the second wire will have voltage on it, what happens is the regulator pulls that wire to ground to light the bulb.....
Close. The engine does not need to be running. That circuit has voltage the moment you turn the key on.
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Old Feb 4, 2007 | 12:38 PM
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Originally Posted by PhotoVette1
After--but also after I replaced the whole charging system from nose to tail.

I'm gonna solve this problem when I get up in the morning. I'm not leaving the garage til it's settled. This is betwixt me and my C3, so stand clear.
You are looking for a difference of potential between the diode trio output , and the gauge circuit supply when the alternator is running.
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