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replacing valve springs with heads on engine

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Old Apr 25, 2007 | 01:24 PM
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Default replacing valve springs with heads on engine

I was planning on replacing valve springs with a test spring to find valve-to-piston clearance on a new cam. Any idea how much pressure I should put in the cilinder to remove springs with some 260 pounds on the seat ?

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Old Apr 25, 2007 | 01:29 PM
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Anywhere around 100 psi will work fine. Force in cylinder =presssure (100psi) x area (of valve face).
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Old Apr 25, 2007 | 01:30 PM
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Spring seat pressure is irrelevant - you don't put any force on the valve during spring removal regardless of spring pressure. You only need enough pressure to support the valve and prevent it from dropping. 20 pounds is plenty.
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Old Apr 25, 2007 | 01:32 PM
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you'll never need 60 psig, but that's what i'd set it on for starters. set pressure also depends on how bad valves and rings leak. next, after the rocker arm is removed, use a rubber/plastic mallet to give the retainer a whack just hard enough to separate it from the keeper (doesn't take much). then when you push down on the retainer, it should not "stick" to the keeper. good luck . . .

edit...didn't see scott and lars' posts . . .
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Old Apr 25, 2007 | 01:53 PM
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Remember to put your piston at TDC. if you can get it right at the top it prevents it from trying to rotate the motor over when you run the air in the plug hole. I set my regulator to 40 psi i don't know the conversion to KPa.

260# seat?????? depending on the valve weight you really only need @200 pound seated and @480 open for sub 7500 rpm solid roller cams of under .700 lift to prevent valve float.
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Old Apr 25, 2007 | 02:51 PM
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Originally Posted by Scott Marzahl
Anywhere around 100 psi will work fine. Force in cylinder =presssure (100psi) x area (of valve face).


It doesnt' take much at all. Been there, done that a few times on different engines. Don't think you'll have any trouble.
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Old Apr 25, 2007 | 03:45 PM
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Yeah, you probably don't need 100psi but that's what I always use. I just did a seal job on a V-12 and with the funky leverage arm spring compressor that is required, it put a slight side load on the retainer which in turn pushed the valve off the seat. I had a vew valves that fell when I released the retainers but fortunately I had the engine locked at TDC for each cylinder and the valve couldn't fall out of the guide. The last thing I wanted to do was pull the heads on this V-12.
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Old Apr 25, 2007 | 04:19 PM
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From: At my Bar drinking and wrenching in Lafayette Colorado
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The reason I use only 20 to 40 pounds in the cylinder to hold the valve in place is simple arithmetic:

A Chevy 2.02" valve has a surface area of 3.2 square inches. If you put 20 pounds of pressure in the cylinder, you have a total force of 64 pounds holding the valve in place. Since the only force on the valve during spring removal is whatever sideload you get into the spring compressor, the 64-pound force is more than enough to hold the valve during spring removal.

At the same time, the 20 pound pressure is applying a total force of 251 pounds to the 12.56 square-inch piston at TDC. With the piston right at TDC, the engine won't turn over with this force on the piston.

If you put 100 pounds of pressure in the cylinder, this will put a total force of 320 pounds against the valve - way more than needed. But more importantly, it will put a total force of 1,256 pounds against the top of the piston at TDC. If that piston is not exactly at TDC, you stand a really good chance of the engine suddenly turning over when you least want it to. I've had it happen, and you have to go change your pants afterwards.
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Old Apr 25, 2007 | 04:59 PM
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Originally Posted by lars
The reason I use only 20 to 40 pounds in the cylinder to hold the valve in place is simple arithmetic:

A Chevy 2.02" valve has a surface area of 3.2 square inches. If you put 20 pounds of pressure in the cylinder, you have a total force of 64 pounds holding the valve in place. Since the only force on the valve during spring removal is whatever sideload you get into the spring compressor, the 64-pound force is more than enough to hold the valve during spring removal.

At the same time, the 20 pound pressure is applying a total force of 251 pounds to the 12.56 square-inch piston at TDC. With the piston right at TDC, the engine won't turn over with this force on the piston.

If you put 100 pounds of pressure in the cylinder, this will put a total force of 320 pounds against the valve - way more than needed. But more importantly, it will put a total force of 1,256 pounds against the top of the piston at TDC. If that piston is not exactly at TDC, you stand a really good chance of the engine suddenly turning over when you least want it to. I've had it happen, and you have to go change your pants afterwards.
Ok I get the idea, you guys are right, the spring pressure is not on the valve. I forgot about that. Thanks for all the good info.

Anyone can recommend a good valve spring compressor ?

Thanks
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Old Apr 25, 2007 | 05:54 PM
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Mine is the Morroso tool that screws down on my 7/16 rocker arm studs
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Old Apr 25, 2007 | 05:57 PM
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You can buy 'em at any auto parts store.... NAPA sells a little better quality tools, but if you are getting it for just this job, why spend the extra buck$?
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Old Apr 25, 2007 | 06:08 PM
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Originally Posted by 7T1vette
You can buy 'em at any auto parts store.... NAPA sells a little better quality tools, but if you are getting it for just this job, why spend the extra buck$?
I wonder if they have NAPA in Belgium.
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Old Apr 25, 2007 | 11:02 PM
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From: At my Bar drinking and wrenching in Lafayette Colorado
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Originally Posted by 7T1vette
You can buy 'em at any auto parts store.... NAPA sells a little better quality tools, but if you are getting it for just this job, why spend the extra buck$?
If he really has over 200# of seat pressure, he's not geing to be able to use the cheap break-over tools. He's going to have to use the good Moroso tool that actually screws down on the stud and compresses the spring like gkull is talking about.
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Old Apr 26, 2007 | 01:08 AM
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From: Graceland in a Not Correctly Restored Stingray
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Originally Posted by Belgian1979vette
Ok I get the idea, you guys are right, the spring pressure is not on the valve. I forgot about that. Thanks for all the good info.

Anyone can recommend a good valve spring compressor ?

Thanks
MOROSO # 62370

http://www.moroso.com/catalog/catego...?CatCode=27035
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Old Apr 26, 2007 | 09:53 AM
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I did it without any compressed air. Just make sure the piston is on TDC on the cylinder that you're working on (so the valves can't drop all the way in). You can remove/fit new springs (and/or seals) by just pulling up on the valve tip if it sinks down at all (hard to describe but when you're doing the job it's easy to see how). I found the new (umbrella) seals, once fitted, had enough grip on the valves to hold them in place when fitting the springs/retainers. Not having to mess about with a compressor, etc, made the job a lot easier/quicker.
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Old Apr 26, 2007 | 11:48 AM
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From: At my Bar drinking and wrenching in Lafayette Colorado
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You can also do it with a piece of rope - done it that way several times: Pull the spark plug out, run the piston down the bore, and cram a bunch of 1/4" rope into the cylinder, leaving the end of the rope hanging out the plug hole so you can pull it back out again, of course. Then, turn the crank by hand (not the starter) and bring the piston back up until the rope gets smashed into the combustion chamber. This will keep the valve in place with no compressed air.
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