Need advice about rebuilding an engine
the beauty of the SB1 (first generation small block chevy) is they truly are damn near bullet proof.
i personally encourage people to take it on. it's not nearly as daunting once you finish as you thought when you started.
there's going to be quite a bit of labor involved even if you do it yourself just in machine shop work. so you will have to figure that in, and depending on the machine shop, they may offer to assemble for only a few hundred more than the cost of the machine work. it's always an option if you don't want to take the chance. just remember, that engine isn't special to them, it's just like every other SB1 they've ever built.
i'm a firm believer in asking someone who has more experience for help. especially on this forum, there are plenty of knoweledgable people who enjoy this type of "work" and many would be willing to share their weekend for some beer and pizza.
as you say you have several degrees, just think of building an engine like taking a course. by the time the finals are over, you look back thinking how overwhelmed you felt on that first day, shake your head and smile. being that worried was just silly, wasn't it?

In the end your going to save the labor cost to assemble the engine, which from a reputable shop should only be maybe 4-6 hours, and on top of that, you don't get any kind of warranty when assembling it yourself. Sometimes it doesn't make sense to do things yourself.
If the engine isn't broken, running very rough (shaking), burning a quart of oil every 1000 miles, or doesn't have more than 100,000 miles on it, there is probably very little reason to rebuild it and many reasons NOT to rebuild it.
Around 100,000 miles, most SBC need a valve job, probably valve guides, and seals on the heads. The rod and main bearings may be worn, but odds are they will still go another 75,000 if you keep the oil changed at 3000-4000 miles and aren't running the heck out of it. The rings may be on the the edge, or may be fine for many more miles, depending on how it has been run, the type of gas, and so on.
If the miles are high, you might want to just pull the heads and have them done only. BTW, a three-angle valve job is factory on a Chevy head. Don't let a shop try to charge extra for doing factory work.
If you really want to freshen it up, then pull it, clean it, put in new cam, rod, and main bearings, new rings, and put it back together.
Be careful if you do a light hone. You only need to basically break the glaze but it is easy to over do it and you will burn oil from then on until you bore and install over-sized pistons.
The more times you bore it, the fewer years you will have, as you can only bore them so many times before having to sleeve it. So unless a cylinder is really egg-shaped or pitted, don't bore.
If you pull the block and go to a shop, be specific that they do not deck the block. 99.99% of them do not need to be decked. And a careless person with the decking machine just cost you your original block.
There is a lot to be said for letting the shop do the assembly. This way they are responsible. It is easy for they to suggest it blew up 30 minutes after startup to how you assembled it even if you know they didn't machine something right.
Remember, this is your original engine. Keep it that way, stock as it can be. If you want a hot rod engine, then pull this one, set it in the garage at the side, and build/buy a high performance one. If you are going to blow anything up, let it be something other than the original.
And Matt's comment really is where it is at. There is much truth in the saying, "If it ain't broke, don't fix it!"
Now if you are suggesting to pull the original, set it aside in the garage, and drop in a HP crate engine to play with, then that is fine and even a good idea. But to your question, yes, keeping it is that important on the older Corvettes. It is much less important on the rubber bumper cars, as by that time, most people were realizing it was important to keep the original engines in their cars, unlike earlier years when it was more important to go fast.
I had a '79 that was all original except the mufflers, radio, spark plugs, and couple of hoses. It even had its original catalytic converter, which is rare to find now. No one cared.
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In the end your going to save the labor cost to assemble the engine, which from a reputable shop should only be maybe 4-6 hours, and on top of that, you don't get any kind of warranty when assembling it yourself. Sometimes it doesn't make sense to do things yourself.



















