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You have to make sure that both the front and rear systems are completely bled. A hard brake application is what will recenter the valve!
OK... I have bleed them about 6 times now with speed bleeders, gravity, and a new Motive power bleeder. I have pushed over 4 qts of new fluid through the front and rear with no bubbles coming through, and I even tapped each caliper with a rubber mallet while bleeding to make sure.
The master has also been bleed 4 times to make sure.
Pedal is hard as a rock with the car off, but when I start it up it almost goes to the floor. Driving and stopping is slow but it will come to a stop eventually....
The one thing I don't see is either a rebuild of your master cylinder or a replacement. In my world, a pedal that goes to the floor means a failed MC. Is yours original, rebuilt, or???
New master (Wilwood aluminum tandem 1 1/8 size). The rod has no travel when the MC is put on. Meaning it is not pushing on the bore nor is there any space between the rod and the bore itself. How do you know if it is too short, but hiting the bore when installing?
I agree and thought it was the MC, maybe air was escaping or getting by.However, I tested the MC by blocking off the ports and got a very hard pedal with no movement while applying pressure with the car off and with the car running, and no travel was evident.
After mine set up for a couple of months with the rear calipers off, I had
a heck of a time. If your's has the proportioning valve you need to verify the calipers are getting pressure. My fronts were good but with both lines on the rear loose no fluid would go to the rear,on mine I buckled the rear back up and bled the front untill the valve re-centered.
That's all it took after a gallon of fluid. Terry www.classicchevy.com-assets-pdf-brake_guide.pdf
After mine set up for a couple of months with the rear calipers off, I had
a heck of a time. If your's has the proportioning valve you need to verify the calipers are getting pressure. My fronts were good but with both lines on the rear loose no fluid would go to the rear,on mine I buckled the rear back up and bled the front untill the valve re-centered.
That's all it took after a gallon of fluid. Terry www.classicchevy.com-assets-pdf-brake_guide.pdf
I am sooooo stumped by this and no matter who I ask, nobody can figure it out. Yes, I have fluid coming out of the rears with no issues. I can gravity bleed them all I have also replaced all the rubber lines.
I am thinking it is the prop valve going to the rear. I pluged up the front from the MC turned on the car and the pedal slowly went to the floor. I did the opposite and the front stayed hard, which is why I am thinking it is the prop valve. Maybe it is stuck and the reason why I wanted to se if there wa a way to reposition it.
After mine set up for a couple of months with the rear calipers off, I had
a heck of a time. If your's has the proportioning valve you need to verify the calipers are getting pressure. My fronts were good but with both lines on the rear loose no fluid would go to the rear,on mine I buckled the rear back up and bled the front untill the valve re-centered.
That's all it took after a gallon of fluid. Terry www.classicchevy.com-assets-pdf-brake_guide.pdf
I am sooooo stumped by this and no matter who I ask, nobody can figure it out. Yes, I have fluid coming out of the rears with no issues. I can gravity bleed them all I have also replaced all the rubber lines.
I am thinking it is the prop valve going to the rear. I pluged up the front from the MC turned on the car and the pedal slowly went to the floor. I did the opposite and the front stayed hard, which is why I am thinking it is the prop valve. Maybe it is stuck and the reason why I wanted to se if there wa a way to reposition it.
Sounds to me like you still have air in the rear system. Air often gets trapped in the line at the kickup area.
Is your dash warning light illuminated?
One way to ensure the combination/proportioning valve is good is to replace it.
When I said does it pump up I mean if you pump the brake pedal will the pedal come up and be hard, or will it still sink?
The above comment make me think you have a bad MC. The rear circuit is leaky. I know you have a new MC but still...
Sorry it took a while to respond, but here we go. What makes me think the MC is OK is when I disconnect the lines from the MC and cap them off at the MC the pedal is hard and will not fall to the floor at all. However, I leave the front line on the MC caped off and connect the rear and then start the car and the pedal goes to the floor.
Sounds to me like you still have air in the rear system. Air often gets trapped in the line at the kickup area.
Is your dash warning light illuminated?
One way to ensure the combination/proportioning valve is good is to replace it.
I have bleed them sooooo many times I just cannot believe that air would still be trapped. Seriously, I have bleed them at least 6-7 times and each time I push almost a qt through the lines while tapping on the calp. I started off gravity bleeding, I then switched to speed bleeders, which worked well, then finally I bought the Motive bleeder again worked well.
I keep buying components that are not fixing the solution, which is why I am trying to find a way to test the P valve.
Is there a way to take it apart and clean it maybe?
I have bleed them sooooo many times I just cannot believe that air would still be trapped. Seriously, I have bleed them at least 6-7 times and each time I push almost a qt through the lines while tapping on the calp. I started off gravity bleeding, I then switched to speed bleeders, which worked well, then finally I bought the Motive bleeder again worked well.
I keep buying components that are not fixing the solution, which is why I am trying to find a way to test the P valve.
Is there a way to take it apart and clean it maybe?
There is probably not a more frustrating job on the vette, than bleeding the brakes. I would step back and analyse what you have done up to this point.
ZIP has a detailed write-up on the brakes; http://www.corvettemagazine.com/content/view/85/, with a procedure for bleeding. (Note what it says in regards to jacking up the rear of the car in order to bleed the system)
It tells how to bench bleed the master and how to bleed the brakes. If you have not done them as described, you should carry out the suggested method.
I would think that if you do not have a brake warning light illuminated on the dash, then your proportioning/combination valve is not the issue. Typically, it is not a rebuild item. Replace with new, if faulty.
You can check the warning switch operation, by grounding the contact which should illuminate the warning light on the dash. If the warning light is extinguished with power on the vehicle and lights up under test condition then your valve is not the issue.
even if the proportioning valve was bad that doesn't give a reason why the pedal would go to the floor. the brakes are a closed system . it doesn't matter what goes to front or rear there will always be pressure and a hard pedal.
Strategically, you should now consider a defective component which you have recently replaced. It is natural to assume that new parts are "good"....when, in fact, a significant percentage of new parts do not perform as intended. Re-check the integrity of every part which you have changed but has only been operational as part of your malfunctioning system. It could be a "new" hose with a bad crimp on a fitting....a porous casting which is not leaking fluid, but can suck air...a mismachined part (as in a M/C valve which is not sized or shaped correctly)...etc, etc. Good luck.