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It only to me twenty minutes to cut my bushings. I used a 8" bimetal blade. I won't discuss the rest of the job, the previous owner screwed up the drivers side u-joints on the half shaft.
I presume that if you cut through the bushing (as I'm trying) that the act of merely sliding the blade next to the arm won't be enough to harm/cut the arm. Right?
Those of you who got this done with a minimum of time and blades, did you cut throught the rubber bushing first (and therefore the bushing sleeve and then the bolt) or did you go through the shims to the bolt?
To me, it feels like the bushing sleeve is barely cutting. I've been through 5 blades, but when I go in with a hand held hacksaw blade to "feel it" - it feels smooth, almost like I'm shining up the bushing sleeve instead of cutting it. WTF is that bushing sleeve made out of?
When I did it I just cut thru the shims and the bolt. One cut on each side of the TA bushing. You can deal with the bushings once the TA is off. PG.
I used carbide blades when I did mine, they last much longer, use plenty of lube. Yes, smelly rubber, busted knukels and lots of @#$%^
As I recall, I was at it for several evenings after work and don't EVER want to try it again, if I can help it
I used carbide blades when I did mine, they last much longer, use plenty of lube. Yes, smelly rubber, busted knukels and lots of @#$%^
As I recall, I was at it for several evenings after work and don't EVER want to try it again, if I can help it
There are different kind of carbide blades. There is a toothed carbide or a carbide grit edge. The carbide tooth edge blade is the wrong blade to use. It will chip easily and break the teeth off. These blades are used for fiberglass and bathroom tile. Not meant for steel and bolts. The bouncing around will destry the blade. The carbide grit edge blade will cut this and is made for very hard materials. It is slow cutting but it will go through. As I said before a GOOD bimetal blade will cut this application very well. 1 or 2 blades will do the job.
Those of you who got this done with a minimum of time and blades, did you cut throught the rubber bushing first (and therefore the bushing sleeve and then the bolt) or did you go through the shims to the bolt?
To me, it feels like the bushing sleeve is barely cutting. I've been through 5 blades, but when I go in with a hand held hacksaw blade to "feel it" - it feels smooth, almost like I'm shining up the bushing sleeve instead of cutting it. WTF is that bushing sleeve made out of?
-W
If you are cutting rubber you are in the wrong place. You have to cut through the shims and then the bolt. I did the sawzall thing on one side, but it was such a drag I wanted to try something else on the other side. I used a small grinder with a cut off wheel to cut off the nut on the outside of the frame pocket. You will need to cut at a slight inward angle, so you'll leave some of the nut behind, but if you are careful you can cut it so that the back of the cut just kisses the frame, then you can hit what's left of the nut with a chisel and it should come off easily. After the nut was off I ground the nub of the bolt as flat as I could get it. Then I soaked everything in Kroil and bent up a piece of brass rod to use as punch. You have to bend it slightly so you can get a hammer on it. A few whacks and the bolt was out.
I don't know if this will work for you, I guess it depends how frozen up everything is.
If you are cutting rubber you are in the wrong place. You have to cut through the shims and then the bolt.
"Wrong" might be a little strong. It seems some people here are cutting through the rubber/sleeve/bolt and others are cutting through shims/bolt. In therory the going through the bushings/sleeve outta be faster as there is less metal distance to cover - but the sleeve seems to be harder than the bolt - so the easiest path might be via the shims after all. I started a new cut where the shims meet the bevel washer and that seems to be going better.
I'm currently using the Lenox bi-metal blades, and they are not living too long even with lube.
-W (off to get better blades for tonight - too hot to continue)
Last edited by Clams Canino; Jul 13, 2009 at 11:25 AM.
[QUOTE=Clams Canino;1570768661 I started a new cut where the shims meet the bevel washer and that seems to be going better.
[/QUOTE]
I say "wrong" because I tried it both ways, and I couldn't make any headway trying to cut through the bushing. Once I started cutting through the shims, it went faster.
I say "wrong" because I tried it both ways, and I couldn't make any headway trying to cut through the bushing. Once I started cutting through the shims, it went faster.
That seems to be my experience at this point as well. I don't know WTF they are making the bushing sleeve out of, but it seems harder than the shim area. I just got a pack of 18t Lenox Titanium edged 8" blades. I'll report back after tonights cutting session.
-W
Last edited by Clams Canino; Jul 13, 2009 at 10:07 PM.
Those of you who got this done with a minimum of time and blades, did you cut throught the rubber bushing first (and therefore the bushing sleeve and then the bolt) or did you go through the shims to the bolt?
To me, it feels like the bushing sleeve is barely cutting. I've been through 5 blades, but when I go in with a hand held hacksaw blade to "feel it" - it feels smooth, almost like I'm shining up the bushing sleeve instead of cutting it. WTF is that bushing sleeve made out of?
-W
It is some "cosmic" steel that is for sure. When I have the t/a's out and cut the bushing so it can be replaced, my porta-band has a FUN time cutting through the sleeve. IF you are cutting through the rubber, it will get quite hot and eat up blades. When I cut using the porta-band, I do it at slow speed due to this reason.
It is toss up, cut through the shims and bolt or the rubber, sleeve and bolt.
I do it another way when I am dealing with the early design shims that will not come out , unless the bolt is removed......but I do not want to post it because many may thing I'm crazy. But they do not know the extent of the precautions I take to make everythiing safe.
GOOD LUCK and try to use some cutting oil to keep the blade cool. I REALLY feel your PAIN. I have been there......
"DUB"
Congratulations! I'm about to do mine (as soon as I can get my shockmounts off). Make sure you update what blades worked best and any other tips. Good luck on the left side.
Mr. Lenox saw blade here. I sell the blades and whatever you do use a good quality bi metal blade. 18 tooth is the best but a 14 will do OK also. Use a little cutting fluid it will really help. I have done 2 trailing arms with 1 blade and wanting more. Good luck with it. Try to keep the bouncing down also, it will help the blade life.
OK Mr Blades listen closely
Saying Lenox alone or even bi-metal does not "cut it" in this application. It ate Lenox bi-metal blades for lunch and wanted more.
You need 8" "Lenox Gold" TITANIUM EDGE bi-metal blades - you can get a 5-pack for about $25 and get the whole job done with one pack. Try to cut between the inner shim and the bushing washer, if you have to deviate, err toward the shims, not the bushing - worked for me. (For all I know the Lenox Gold blades can cut the evil bushing sleeve - but I'm not gonna be the one to find out today. I'll post back when I try to use one to cut the old bushings off the arm)
Side note: I ran out of cutting fluid and I did this:
Spray the cut with carb cleaner to cool and then WD40, cut till you see some smoke, rinse and repeat. Worked fine - blade still good.
-W
Last edited by Clams Canino; Jul 14, 2009 at 10:00 AM.
For all I know the Lenox Gold blades can cut the evil bushing sleeve - but I'm not gonna be the one to find out today. I'll post back when I try to use one to cut the old bushings off the arm..........
OK... I use one blade per cut and the 5th one batted cleanup. Since the blades were still good except fo rthe last inch or so - I used them to cut the bushings off the TA's.
Those bushing sleeves are made out of some really bad-*** steel. My 1st try quickly polished up a blade. Then I went in with a small chisel and "damaged" the side of the sleeve so the saw could get it's first bite. That worked - but it still took two blades per sleeve to cut them.
I now have 2 free TA's without bushings.
I cannot stress enough **not** to try to cut the arms off the car via the bushings. Even the titanium edged blades were barely a match for the bushing sleeves with full access to them.
Clams Canino,
Knowing that you are not going to use the early designed shims. and that you are going to use the shims with the slots in them. MAKE SURE that you drill a hole in the frame so the long cotter pin can be used to secure them and not allow them to fall out like the factory did in the 69-82 models. I use a 1/4" foot long bit and tehn modify the length to what will work.. IF you need a picture of the exact location to drill, I (or somebody) can post you one. Glad to read that you got the t/a out.
"DUB"
Funny.... I was just thinking about that last night....
I'm going to use the new shims and the old saved bolt nubs to "hang them" on - to mark the correct location for the holes. Outta be perfect.
-W
PS: Are you saying they waited until after 1982 to add the cotter pins?? Was it a recall of sorts?
I never tried to cut the bushings. Always just the bolt. The Titanium edge blades are a coated blade. They are coated with Titanuium Nitride coating. The blade is the same as the standard bimetal blade just a coating. It is expensive to put it on that is why the cost is up there. It is designed to shed the heat. The blades worst enemy is heat. The heat generated destroys the high speed steel edge rendering it dull. If you can keep the heat down the teeth will stay sharp. Therefore the coating or something to keep it lubed or cool. If you have a variable speed sawzall it will help also. The harder the steel the slower you want it to stroke. Yes it will take a little longer to cut but the blade will last a lot longer. I pretty much have a good supply of blades. I'll try to cut the bushing when I get a chance to. Good to hear the blades worked for you.