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Lower shock mount woes.

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Old Jul 14, 2009 | 08:19 PM
  #1  
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Default Lower shock mount woes.

This is the first "damage" I've discovered.

While I was taking apart my left side shock today anticipating removing the T/A tonight, I discovered that my left strut camber strut was bent, and my left shock mount was loose. Upon removing the shock mount I see it's been that way for a while. There is some wear on one of the shoulders and worse, there is wear on the bearing carrier so that the D shaped hole is almost round. (sigh)

I'm not inclined to buy a new bearing carrier, and it seems pointless to buy a new shock mount unless I do buy a new bearing carrier.
I can think of many other ways to spend $300+ dollars.

So... what are my options? My 1st inclination is to weld it on at final assembley. I mean, both parts are already "toast" on paper - why not?
So long as I'm careful not to overheat the strut bushing - I can't see a problem.

But I'm really hoping a "better idea" appears here.

-W
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Old Jul 14, 2009 | 08:31 PM
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How are the knurls on the other side. Is it a tight fit once the shock mount is torqued down? Mine is a little rounded on the corners, not round but the knurls are still good and it is tight once tightened down. Mine have been like this through many times on and off. Once you torque it down it stays pretty much where it is put.
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Old Jul 14, 2009 | 08:42 PM
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The knurls are worn off over about 1/3 of the circumference. And that area is worn deep enough to be visable and create some slop. I don't think it's as good as yours. I fear that tacking it on in a few places after tightening might be the only way to keep it totally still for sure. I'd try JB welding it in there after sandblasting for texture... but I don;t think it would be string enough to withstand shock forces without some movement.

Whatever I do.... if I don't spend the $300, it's gonna be "Bubbafied" one way or another. I just want it safe and solid. I'll note the anomaly on the car's "worksheet" and assume I'm never taking it off again anyway.

-W
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Old Jul 14, 2009 | 09:03 PM
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Welding will work but it is pretty permanent. To get it undone again you might have to break or cut it off.
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Old Jul 14, 2009 | 09:40 PM
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Here's my thought for a "Bubba" fix. Take a sharp punch and make a new knurl area on the shock mount- use the punch to raise a series of dots that will make the OD a little bigger. Maybe need to do the insode of the strut too, but overall it'll be cheaper than new parts and will probably get you by.

FWIW: I've had to do this a couple of times- not on a shock mount, but on an old 6 cyl Chevy that the balancer was wobbling around on the crank, and again on a semi trailer that had spun a wheel bearing race in a hub. It got the guy off the side of the road and back home.
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Old Jul 14, 2009 | 11:33 PM
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The support is cast but it can be welded but it takes a very experienced welder to do this. We had this same problem with the 63 NCRS frame we were doing.

We welded up the support and then machined it back to the correct D form. You might take it to a machine shop or someone with good welding experience and let them look at the support.

I have new supports on our web site; HERE This might be cheaper than paying someone to weld one up. On the 63 frame we had to keep the original support due to the dates and casting numbers on this support. The knurl side was fine on this support so once the D was fixed it worked perfect. You might try to look for a good used one!

Willcox Inc.
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Old Jul 15, 2009 | 12:41 AM
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Originally Posted by Willcox Corvette
The support is cast but it can be welded but it takes a very experienced welder to do this. We had this same problem with the 63 NCRS frame we were doing.

We welded up the support and then machined it back to the correct D form. You might take it to a machine shop or someone with good welding experience and let them look at the support.

I have new supports on our web site; HERE This might be cheaper than paying someone to weld one up. On the 63 frame we had to keep the original support due to the dates and casting numbers on this support. The knurl side was fine on this support so once the D was fixed it worked perfect. You might try to look for a good used one!

Willcox Inc.
Casting or a forging?
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Old Jul 15, 2009 | 12:55 AM
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Originally Posted by TimAT
Take a sharp punch and make a new knurl area on the shock mount- use the punch to raise a series of dots that will make the OD a little bigger.
This will work, sometimes it last like that forever. PG.
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Old Jul 15, 2009 | 03:02 PM
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I have a good used support i would sell.
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Old Jul 15, 2009 | 06:59 PM
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Originally Posted by TimAT
Here's my thought for a "Bubba" fix. Take a sharp punch and make a new knurl area on the shock mount- use the punch to raise a series of dots that will make the OD a little bigger. Maybe need to do the insode of the strut too, but overall it'll be cheaper than new parts and will probably get you by.

FWIW: I've had to do this a couple of times- not on a shock mount, but on an old 6 cyl Chevy that the balancer was wobbling around on the crank, and again on a semi trailer that had spun a wheel bearing race in a hub. It got the guy off the side of the road and back home.
If there's too much play for that to work, how about building up the shock mount with weld then grinding it to fit snugly in the hole? That way you could remove it again if necessary.
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Old Jul 15, 2009 | 07:00 PM
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Either have it repaired...CORRECTLY...or get another. The "D" is ther for a reason. If your splines are wiped out, you really need to get another lower shock mount bolt. The splines are there for a reason also.

I have a bearing support housing also.

But it is up to you...and I would not, under any circumstances for any reason, do the "punch /dimple bubba fix" like was mentioned in an above post. This is an IMPORTANT area of the SUSPENSION.. And IF the dimples made by your punch allow it to crack and separate, while cornering or under a load, it will damage more than the cost of a new lower shock mount bolt. And I am shocked that an AIRCRAFT MAINTENANCE INSPECTOR suggested it.
"DUB"
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Old Jul 15, 2009 | 07:59 PM
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Originally Posted by grandmastercorvette
Either have it repaired...CORRECTLY...or get another. The "D" is ther for a reason. If your splines are wiped out, you really need to get another lower shock mount bolt. The splines are there for a reason also.

I have a bearing support housing also.

But it is up to you...and I would not, under any circumstances for any reason, do the "punch /dimple bubba fix" like was mentioned in an above post. This is an IMPORTANT area of the SUSPENSION.. And IF the dimples made by your punch allow it to crack and separate, while cornering or under a load, it will damage more than the cost of a new lower shock mount bolt. And I am shocked that an AIRCRAFT MAINTENANCE INSPECTOR suggested it.
"DUB"
Don't worry. It's bad enough to not even *think* about a bubba fix. The splines are wiped out and the D is an oval. It's iether replace them both - or weld it on there for keeps.

Plenty of time to see what I can find used before we cross that bridge.

-W
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