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C3 Brakes - Help

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Old Aug 16, 2009 | 04:01 AM
  #1  
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Default C3 Brakes - Help

Have had a brake specialist do almost total re build to fix my brakes.
Calipers re sleeved (stainless), booster re kitted, new rotors, new pads, re cond master (now around 2 years ago), blead 4 times but still after 3 weeks a firm brake pedal is spongy and travels way too far to pull up.
Air in the lines?
Hoses not changed as they look OK!
Any suggestions welcomed.
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Old Aug 16, 2009 | 04:11 AM
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Originally Posted by patto
Have had a brake specialist do almost total re build to fix my brakes.
Calipers re sleeved (stainless), booster re kitted, new rotors, new pads, re cond master (now around 2 years ago), blead 4 times but still after 3 weeks a firm brake pedal is spongy and travels way too far to pull up.
Air in the lines?
Hoses not changed as they look OK!
Any suggestions welcomed.

Air for sure........
Try bleeding again, start with right rear wheel.
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Old Aug 16, 2009 | 09:17 AM
  #3  
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Originally Posted by patto
Have had a brake specialist do almost total re build to fix my brakes.
Calipers re sleeved (stainless), booster re kitted, new rotors, new pads, re cond master (now around 2 years ago), blead 4 times but still after 3 weeks a firm brake pedal is spongy and travels way too far to pull up.
Air in the lines?
Hoses not changed as they look OK!
Any suggestions welcomed.
Yeah I agree, Sounds like air. I had the same problem, it took me around an hour constantly bleeding then pop, the bubble went and its as good as new and never had problems since then. I found my leak was always in the rear and the fronts where stopping my car.
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Old Aug 16, 2009 | 09:54 AM
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By all means try bleeding the brakes again... However if they again turn spongy in short order you will want to check your rotor run-out. It's not uncommon to run into issues with rotor run-out when installing new rotors these days.

There are a number of ways to address it, if you do a search you'll probably find a bunch of threads on it.

Good luck... GUSTO
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Old Aug 16, 2009 | 09:56 AM
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Hi P,
Are you driving the car some during those 3 weeks?
If you are, it sounds like the rear rotors are pumping air into the rear calipers and they need to be checked with a gauge and shimmed for 'run out'.
Since you did all that work on the brakes I think changing the rubber lines would have been a good thing to do while everything was apart. I don't know how much you can judge the condition of a rubber line by appearance. Perhaps they're a little porous and are letting some air in.
Getting air into the system is a problem lots of Corvette owners wrestle with.
Regards,
Alan

Gusto... you're a faster typist than I am!!!
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Old Aug 16, 2009 | 10:17 AM
  #6  
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Originally Posted by patto
Have had a brake specialist do almost total re build to fix my brakes.

new rotors,

Any suggestions welcomed.
I bet your 'specialist' didn't have a clue about the correct method of eliminating runout on C2/C3 rotors.

Most don't
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