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Rotor tolerances

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Old Dec 11, 2009 | 07:31 PM
  #21  
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When the rotor is too thin, you got to throw it away IMO.

Many years ago, I was installing new pads on a new caliper. My then wife fronted up on the scene and started giving me some static about something I've long since forgot about. I actually put one of the pads in backwards. The metal surface was facing the rotor, and the composite material was facing the caliper pistons. I drove the car for quite a while. There was a brake squeal problem when I used the brakes. I just ignored it thinking it was just one of those disk brake things. For street and freeway driving I never had a brake concern, other than the squeal. I eventually checked out the rotor. I was amazed at the significant groves that the had been cut into the rotor. Of course the rotor was history, but the braking performance of that wheel was always 100% - of course I'm talking street performance.

I think the conclusion here is that groves in the rotor and also corresponding surfaces on the brake pad material can still result in a functional caliper/rotor brake system for street use. Obviously, as soon as you realize the groves are there you've got to get rid of the rotor and brake pads.
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Old Dec 12, 2009 | 11:20 PM
  #22  
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Maximum runout for Corvette rotors when mounted is .001". Otherwise the pulsing of the caliper pistons can cause them to suck air past the seals.
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Old Dec 12, 2009 | 11:32 PM
  #23  
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I was under the impression that all disc brake rotors needed to have .002-.003" runout to keep the pads from 'riding' the rotors and having premature wear.
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Old Dec 13, 2009 | 09:59 PM
  #24  
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Yeah, I've heard that too, but the General still says .001" runout on Corvette rotors. Something about the 4 piston caliper no doubt. I can also report from experience that much more than this and you end up with air in the system.
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Old Dec 14, 2009 | 12:49 AM
  #25  
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Originally Posted by 7T1vette
I was under the impression that all disc brake rotors needed to have .002-.003" runout to keep the pads from 'riding' the rotors and having premature wear.
Doesn't apply to C2/C3 Corvettes, or any car with fixed caliper design.
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Old Dec 14, 2009 | 01:02 PM
  #26  
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Originally Posted by Mike Ward

Final installed runout as mounted on the car should be less than .003" especially on the rear.
And the significance of the rears is...........?
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Old Dec 14, 2009 | 04:25 PM
  #27  
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Originally Posted by FB007
And the significance of the rears is...........?
There's a 'double whammy' of rotor runout PLUS wheel bearing play. Almost guarantees problems with air being sucked into the calipers.
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