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Old Dec 10, 2009 | 07:33 AM
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Default Rotor tolerances

I had a front rotor turned down yesterday at a local garage. I watched him and he didn't use a micrometer. I asked him about it and he said it will be good. I brought it home , measured it and it's 1.208" to 1.202". Is 6 thousandth acceptable ?
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Old Dec 10, 2009 | 09:06 AM
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I think not, but for three reasons.

1) the minimum thickness after machining is 1.215 (verified correct)

2) if you're measuring the rotor off the hub. 006" runout is crap workmanship- unacceptable.

3) if you're measuring it on the hub, it was a mistake to have it turned separately from the hub as you now have .006" runout to deal with, plus the under min thickness.

C3 brakes are a one of a kind animal. 99.9% of garages have no clue how to work on them and you get to pay for their mistakes. Sorry.

Last edited by Mike Ward; Dec 10, 2009 at 02:03 PM. Reason: corrected min thickness dimension
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Old Dec 10, 2009 | 09:11 AM
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The guy was a 'hack' and just did what he always did...which is what "Joe" showed him how to do 12 years ago. Take it back to the shop with along with the measurements you made and the 'service' specs for the rotor [in the Chevy Chassis Service Manual data section]. If the rotor was too thin to rework anyway, just pitch it and consider it a "learning experience".
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Old Dec 10, 2009 | 09:31 AM
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Min thickness is 1.215. After that it's junk. 6 thou is to much for a runout especially in the rear. After the rotor is cut, you should hit it with a DA.

Check out this link. Just click the small or large version.
http://www.oeqf.com/techinfo/index.htm
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Old Dec 10, 2009 | 10:08 AM
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Originally Posted by Van Steel
Min thickness is 1.215.
1.215" min., you're right. That video is great info, thanks for the link.
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Old Dec 10, 2009 | 10:24 AM
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Default rotor

Perhaps you do not know about professional Corvette services offered in your own state. www.bairs.com For any rotor or bearing service their services could save you money based on your previous experience of ruined parts and services.

I learned of Bairs services in the late 80's, if I had known/used their services/parts in 1974 I would of saved lots of money/down time/my labor and enjoyed my original owner 1970 Corvette a lot more.

Last edited by 70ZZ3 96LT4; Dec 10, 2009 at 10:34 AM.
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Old Dec 10, 2009 | 12:57 PM
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Originally Posted by Mike Ward
1.215" min., you're right. That video is great info, thanks for the link.
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Old Dec 10, 2009 | 12:59 PM
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Personally, I'd put it on and try it, see how it works.
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Old Dec 10, 2009 | 02:04 PM
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Originally Posted by Van Steel
Min thickness is 1.215. After that it's junk. 6 thou is to much for a runout especially in the rear. After the rotor is cut, you should hit it with a DA.

Check out this link. Just click the small or large version.
http://www.oeqf.com/techinfo/index.htm
what level of runout is ok??

dave
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Old Dec 10, 2009 | 02:10 PM
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As measured on the standard brake lathe or mounted ready to go on a hub?






















Ha ha! Trick question! C3 Corvette rotors should never be machined on a standard machine but always while attached to the hub or spindle.

Final installed runout as mounted on the car should be less than .003" especially on the rear.
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Old Dec 10, 2009 | 03:13 PM
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Stopped and talked to the shop manager. Told him they were out .006" and undersize according to specs. He said my expectations are unrealistic. No refund. Threw it in his trash bin and walked out. $18 no big deal but extremely aggravating.
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Old Dec 10, 2009 | 03:16 PM
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Thanks for the replies, You all confirmed what I thought !
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Old Dec 10, 2009 | 03:27 PM
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Originally Posted by bashcraft
Personally, I'd put it on and try it, see how it works.
It was very tempting. Probably should have given it a try.
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Old Dec 10, 2009 | 04:19 PM
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Originally Posted by Burnt71
It was very tempting. Probably should have given it a try.
You did the right thing by tossing it. Just curious, why did you have it turned in the first place?
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Old Dec 10, 2009 | 05:22 PM
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Originally Posted by Mike Ward
You did the right thing by tossing it. Just curious, why did you have it turned in the first place?
Had a small groove in it. Inner pad wore out way before the outer pad Got about 85,000 miles out of it.
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Old Dec 10, 2009 | 05:40 PM
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Originally Posted by Burnt71
Had a small groove in it. Inner pad wore out way before the outer pad Got about 85,000 miles out of it.
That's a shame. Was probably perfectly serviceable as-is.
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Old Dec 10, 2009 | 08:49 PM
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Originally Posted by Burnt71
Stopped and talked to the shop manager. Told him they were out .006" and undersize according to specs. He said my expectations are unrealistic. No refund. Threw it in his trash bin and walked out. $18 no big deal but extremely aggravating.
That sucks but good for you by throwing it in the trash lol.

I was in a similar situation between turning the rotors and buying new ones. I bought new ones for $40. Twice as much but least there was no headache and stupid people doing what they did to you.
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Old Dec 10, 2009 | 09:08 PM
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Originally Posted by glarior
That sucks but good for you by throwing it in the trash lol.
...except I wouldn't have thrown it into his trash bin... he'll likely sell it to some poor unsuspecting Corvette novice as a good rotor...

GUSTO
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Old Dec 11, 2009 | 12:33 AM
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Originally Posted by Burnt71
Stopped and talked to the shop manager. Told him they were out .006" and undersize according to specs. He said my expectations are unrealistic. No refund. Threw it in his trash bin and walked out. $18 no big deal but extremely aggravating.
Not a lot of money, but I think I would have made a big deal of it anyway. If these guys are going to turn rotors, they should at very least take the time to look up what the minimum thickness is and use a micrometer. Thats just a basic step, not an expectation, crap, its stamped into the rotor half the time. At least it was a really expensive lesson learned...
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Old Dec 11, 2009 | 02:52 PM
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to Van Steel for that great link on rotor surfacing.
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