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Diff fill plug removal

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Old Feb 28, 2010 | 01:38 PM
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Default Diff fill plug removal

Hi everyone,

So my 75 vette squeeks and rattles alot what causes that? OK JUST KIDDING!!!

Actually, I have the rear end "Clunk" issue and a leak as it would appear as well. The leak is just a drip here and there and the Mechanic where I work (fire department) said it is the front pinion seal. Great... Anyway I really just need to add some fluid to the rear end to get by until I decide to fix the leak. So, the fill nut is square and nothing I own fits on it! Does anyone know what size socket you need to get that pig off of there?

Thanks in advance
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Old Feb 28, 2010 | 01:51 PM
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It has been a while, but I think a 3/4" wrench fits the square plug. This might be a good time to pick up a crescent wrench to add to your collection.
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Old Feb 28, 2010 | 02:53 PM
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I had a problem getting mine out, it was in pretty tight and I couldn't get an open end wrench in a position to put any leverage on it.

I picked up a set of crow's foot wrenches and was able to use a long extension on a rachet to get it out. The crow's foot's (feet??) have come in handy a couple times since.

I can't remember the size either, it's 5/8 or 3/4.

Good Luck!
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Old Feb 28, 2010 | 02:57 PM
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The cause of the first problem you mentioned is that your nuts are loose.

If the diff fill plug is corroded up (like most are), you will need to get it up on a lift or drop the spare and tub to get room for a breaker bar to generate enough torque to loosen it. Once you get access, a sturdy adjustable wrench will work on a 'male' plug; you need the right size square drive socket for a 'female' plug.
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Old Feb 28, 2010 | 02:58 PM
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Originally Posted by Poppa Bud

I picked up a set of crow's foot wrenches and was able to use a long extension on a rachet to get it out. The crow's foot's (feet??) have come in handy a couple times since.

I can't remember the size either, it's 5/8 or 3/4.

Good Luck!
I can't remember the size either but the crow's foot wrench was by far the best tool for this job. I have 8 point sockets too but as I recall it wasn't very accessible.
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Old Feb 28, 2010 | 03:36 PM
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Originally Posted by CA-Legal-Vette
I have 8 point sockets too but as I recall it wasn't very accessible.
A 5/8" EIGHT point socket works great for me. Doesn't tear up the plug. And a 12" extension with a ratchet.
Lift does make it easier.
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