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Front caliper wows

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Old Aug 9, 2010 | 06:49 AM
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Default Front caliper wows

I have a new to me 1968 with stock brakes. When I got the car, the calipers were all rusted up so I got 4 rebuilds from the local Autozone. The are stainless sleaved with lip seals and are marked with the stock GM numbers on the castings. I have been having trouble getting them to work correctly. I have followed the various threads on bleeding in this forum. I just realized that the front calipers only have a bleed fitting on the top of the "inside" half of the caliper....is this correct? The backs have a fitting at the top of both halves. How can the fronts be bleed with only one fitting.

I already returned my original caliper cores. Could someone look at there C3 fronts with OEM calipers and tell me what you have?
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Old Aug 9, 2010 | 08:20 AM
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Please explain in detail what you mean by not working correctly. Also the bleeds are correct.
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Old Aug 9, 2010 | 08:41 AM
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Mushy pedal and no stopping power. I forgot to say that it has manual brakes. The previous owner had installed a "line lock" and I just removed that andit improved stopping power greatly. I have replaced the master cylinder twice, put a gallon of fluid though the lines, bench bled the master, used evey possible method of bleeding, etc.
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Old Aug 9, 2010 | 09:25 AM
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Originally Posted by omegac1
Mushy pedal and no stopping power. I forgot to say that it has manual brakes. The previous owner had installed a "line lock" and I just removed that andit improved stopping power greatly. I have replaced the master cylinder twice, put a gallon of fluid though the lines, bench bled the master, used evey possible method of bleeding, etc.
The caliper bleeders are correct. I would make sure I have the correct M/C and get it bled correctly.
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Old Aug 9, 2010 | 09:30 AM
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I believe that its the correct master because it has the deeper pocket for the pedal rod. Does a manual master have bigger "metering holes" than the powe master. Could Cardone not know what they are doing and are building manual masters with power metering holes?

Interesting thing is that I bled it after removig the line lock and the peddle felt nice and hard but it was too late to take it for a drive. the next day when I took it out the pedal was softer than the day before. No puddles on the floor or anything Does that make many sense?
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Old Aug 9, 2010 | 09:38 AM
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On some of my vettes I had to push the pads back with a screwdriver or prybar. Forcing the brake fluid back into the MC. Start with the rear first and take care not too chip up the pads or rotor. I used some wood shims for home construction to hold the pistons back while I do the others.
Then when you take them out, make sure the MC is full and only pump the pedal 1/2 way slowly until hard.
Also on most cars there are 2 holes on the brake pedal. Make sure your rod is on the upper hole
Good Luck
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Old Aug 9, 2010 | 09:55 AM
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Originally Posted by omegac1
I believe that its the correct master because it has the deeper pocket for the pedal rod. Does a manual master have bigger "metering holes" than the powe master. Could Cardone not know what they are doing and are building manual masters with power metering holes?
I don't know if the metering holes are different but the diameter of the piston is. If I recall correctly, the manual one is 1 inch ID OD and the power one is 1 and 1/8 inch. Not sure if this is your problem though.
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Old Aug 9, 2010 | 11:57 AM
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Forgive me if this is what you are already doing, but this is an issue with folks who haven't bled brakes since "back when"....or ever.

You must depress the brake pedal and then let up on the pedal S-L-O-W-L-Y to prevent any turbulence which could put air back into the brake fluid. Always work from the farthest bleed screw [from the master cylinder] to the nearest one. So, R-R-outside screw, then R-R-inside screw, and so on. There is also a little known process recommended by GM to depress and hold a 'centering pin' on the proportional valve using a small bracket. This is detailed in the Chevrolet Chassis Service Manual. But, working the pedal down and up very slowly negates the need to do that.
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Old Aug 9, 2010 | 12:08 PM
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I use the gravitiy bleed method on all my C2/3 Vette brake jobs. You need to have the MC cap off, and slightly depress the brake pedal to unseat the pistons in the MC. Then go to the passenger side caliper, open the bleeder screw and using a clear hose on the bleeder nipple, watch the fluid flow until there are no air pockets in the fluid flow. You can also tap the caliper with a piece of wood or rubber mallet to vibrate it and cause any air pockets to flow outward from the casting. Repeat on driver's side after checking MC fluid level and your done. Same method for the rear but start on outer passenger side bleeder then inner, check fluid, do same on driver's side. This method has worked for me for many years without fail.

If you trying to use the brake lines butchered for a line lock, I would order new ones and hoses from a vendor, cheap insurance and you may be fighting a leak in your brake line.
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Old Aug 9, 2010 | 12:21 PM
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I did replace the piece of hard line that had the line lock in it. Is there a way by looking at the MC to see if it is the 1 " diameter piston?

Also,the pads are probably about 12 yeas old but only have 2K miles on them. I have not replaced them because they have almost 1/4" pad on them. Could they be bad somehow?
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Old Aug 9, 2010 | 12:47 PM
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Go to harbor freight and buy one of the brake bleeding vac pumps, and use it. Keep going until no bubbles come out. It will take a while. Make sure you keep the master full or you will have to start over if you let it go dry.
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Old Aug 9, 2010 | 01:36 PM
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I'm about to buy Autozone caliper and pads for my 1976...........I hope this story has a happy ending!

How did you know that they came with stainless steel sleeves? The website doesnt mention this.
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Old Aug 9, 2010 | 07:04 PM
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I found out that Autozone uses Cardone so I looked on their site and ordered that part number at Autozone.
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Old Aug 9, 2010 | 07:41 PM
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This story will come out OK if omegac1 has the correct MC and follows the correct bleeding instructions as 7T1vette outlined. Also goes beter when rear calipers are raised up higher that the front. Sounds as if there is still air in the system if mushy. You should be able to lock up those binders with no problem at all. Older pads should not be a problem unless they and the rotors are glazed over.
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Old Aug 9, 2010 | 10:53 PM
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OK, the bleeding the furthest caliper first rule is BS. that is for production shops trying to optimize their time. For us, start anywhere and go around the car a few times.

second, new calipers are a B$%^ to bleed, you DO need to bleed both sides.
But not the bottom.
Bang the caliper with a rubber mallet, move the pistons around and keep trying.

Manual MC have a 1 inch bore and a deep well. I'm sure you're OK


Buy or build a pressure bleeder. it turns a painful 2 man job into a well, painful 1 man job.
You can make a pressure bleeder with a piece of 1/4" plate steel, an old MC gasket, a schrader fitting and a bicycle pump, just don't run the MC dry or you will be starting over!

If you put on new calipers I hope you replace your rubber lines. the newest original lines are what 28 years old? well past their life expectancy. If you didn't replace them they are original
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