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Differential Fluid Change

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Old Aug 12, 2010 | 11:35 PM
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Default Differential Fluid Change

Dumb question but how do you get the old gear oil out of the differential?
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Old Aug 13, 2010 | 01:27 AM
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You have to use a pump, or remove the cover to get all of the old oil out.
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Old Aug 13, 2010 | 03:18 AM
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Just did this awful job. Use the pump at Harbor freight, heck for the cheap price buy 2 and throw away the dirty one you used to take old oil out. Use a fresh clean pump to transfer in the new fluid, it will be easier to remove oil lube if it is warmed up first.

Pump@Harbor Freight: http://www.harborfreight.com/multi-u...ump-66418.html
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Old Aug 13, 2010 | 03:27 AM
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I make a drain plug I drill and tap the bottom for 1/8 NPT and let it fully drain and even pour in a half qt or so and flush it out and then install a allen plug so it sits flush. Works great its crazy GM did not put a drain in the case you will never get all the old lube out no matter what kind of sucking you do lol. The 81 and 82s are easy alum housings but the older cast iron ones take more work to drill but its a small hole so its not a big deal. I have probally done about 50 of them.
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Old Aug 13, 2010 | 03:28 AM
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Originally Posted by Solid LT1
Just did this awful job. Use the pump at Harbor freight, heck for the cheap price buy 2 and throw away the dirty one you used to take old oil out. Use a fresh clean pump to transfer in the new fluid, it will be easier to remove oil lube if it is warmed up first.

Pump@Harbor Freight: http://www.harborfreight.com/multi-u...ump-66418.html
Crappy job.... I used the exact same pump and now feel free to just toss it out as per your post! Sick of trying to store the dumb pump


Don't forget to add posi fluid !
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Old Aug 13, 2010 | 09:46 AM
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Suck it out with a hose (as large as will fit through the hole so the thick fluid will come out easier) and a turkey baster or syphon pump. The better question is "How do I get that 30+ year-old 'frozen' plug out of the diffy?" If you can't get it out with an air-impact gun, you will likely have to drop the spare tire tub and tire, then use a 4 foot long iron pipe as a torque arm (w/the drive socket) to break it loose.

P.S. Put some anti-sieze compound on the plug when you reinstall it.
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Old Aug 13, 2010 | 11:39 AM
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Originally Posted by Solid LT1
Just did this awful job. Use the pump at Harbor freight, heck for the cheap price buy 2 and throw away the dirty one you used to take old oil out. Use a fresh clean pump to transfer in the new fluid, it will be easier to remove oil lube if it is warmed up first.

Pump@Harbor Freight: http://www.harborfreight.com/multi-u...ump-66418.html
Great tip…thanks, I will give it a try.
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Old Aug 13, 2010 | 11:43 AM
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Originally Posted by 7T1vette
Suck it out with a hose (as large as will fit through the hole so the thick fluid will come out easier) and a turkey baster or syphon pump. The better question is "How do I get that 30+ year-old 'frozen' plug out of the diffy?" If you can't get it out with an air-impact gun, you will likely have to drop the spare tire tub and tire, then use a 4 foot long iron pipe as a torque arm (w/the drive socket) to break it loose.

P.S. Put some anti-sieze compound on the plug when you reinstall it.
I think I would shot myself if the impact wrench didn’t get the plug out. I’m still smarting from the battle I had with the rear bolts attaching the lower A-arms during my front suspension rebuild.

Thanks everyone for the help and suggestions

pat
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Old Aug 13, 2010 | 11:57 AM
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Put a little heat into the housing first and the plug will come out.
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Old Aug 13, 2010 | 12:43 PM
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How much fluid goes in??? I bought 3 quarts of Royal Purple - can I take back one or two now???
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Old Aug 13, 2010 | 01:37 PM
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It takes about 2.5 and 2 bottles of GM posi additive yes 2 bottles of the additive or it can chatter and mess things up. So I would not take any R/P lube back I would save whats left incase you have a seal leaking a little you can top it off once and awhile.
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Old Aug 13, 2010 | 04:09 PM
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And.....make sure you put blanks in your pistol before you try to 'gun-out' the plug.
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Old Aug 13, 2010 | 07:03 PM
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...thx!!!

Originally Posted by Bromleys Corvettes
It takes about 2.5 and 2 bottles of GM posi additive yes 2 bottles of the additive or it can chatter and mess things up. So I would not take any R/P lube back I would save whats left incase you have a seal leaking a little you can top it off once and awhile.
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Old Aug 13, 2010 | 07:16 PM
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No problem anytime.
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