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Old Jun 12, 2011 | 05:28 PM
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Default Brake rotor questions

Hello,

My brake rotors are pitted from rust and they have some runout. Would it be better to replace them, or have them turned ?

Thanks
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Old Jun 12, 2011 | 05:47 PM
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How bad is the pitting (photo) and how much runout?
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Old Jun 12, 2011 | 06:15 PM
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Originally Posted by Mike Ward
How bad is the pitting (photo) and how much runout?
I will see if I can take a picture.

Runout on one of them was .035"
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Old Jun 12, 2011 | 07:35 PM
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0.035" ? Sure you don't mean .0035"?

Front or rear?
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Old Jun 12, 2011 | 08:47 PM
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You should be measuring the perpendicularity of the rotor face [to the spindle axis] for any "wobble" occurring in each revolution of the rotor. That measurement is termed "runout" by car guys...but it isn't actually a runout measurement. You should only have a few thousandths of an inch error in a surface true to that axis. Have the rotors been turned before? If they are really that cockeyed, I doubt they can be turned to "true" and still have adequate thickness.
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Old Jun 12, 2011 | 09:17 PM
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without a doubt it take a lot of work to remove the rotors. only a fool would go through that amount of labor to try and save a set of rusty old warped rotors.
dont be so cheap especially with your safety.
buy new ones.
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Old Jun 12, 2011 | 09:46 PM
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It would be almost impossible to induce actual runout of .035" or maintain a brake pedal on a C3 if so. Either the OP is mistaken or has some serious bearing play issues also.
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Old Jun 12, 2011 | 09:52 PM
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There's a minimum thickness cast into the rotor. If it can be turned without going below that they are fine.

Many rotors now are very low quality (made in you-know-where). If you still have the factory rotors they are worth saving as long as they are above the minimum thickness.
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Old Jun 12, 2011 | 10:14 PM
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1.215 is the min. thickness.. Best to measure them first before turning. Edited.. I left out the 1! Sorry!

Last edited by Willcox Corvette; Jun 13, 2011 at 02:16 PM.
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Old Jun 13, 2011 | 03:56 AM
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This is the rear one (right). The left rear checked out fine. Both rotors were removed in the past (rivets were gone). Front ones still have the rivets. They look original.

Bearing play was setup, when rebuilding the trailing arms. Bearing play was .002" left, .003 right.

Going to check it again today and take a picture. The rotors look original. Min thickness on the face of the rotor is 1.215".

Hmm, maybe the rotor was mounted 180° off. Need to check that.

As far as price is concerned. When having to import heavy parts like brake rotors, these get pretty soon very expensive. And with that, i mean that i will probably pay double the price in the US due to transportcost, VAT, import,... So they easily turn to be a 400 $ thing. Not that I don't want to do that, it's just that probably runout will be something my new rotor will show also.
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Old Jun 13, 2011 | 06:26 AM
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Checked runout again after cleaning thoroughly the inside of the rotor : 0.021".

What do you think, replacing them or having them machined. I guess i will be replacing and going thru the shimming procedure. Sadly it's difficult to get the appropriate shims here.
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Old Jun 13, 2011 | 08:45 AM
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If they have never been turned before, I'd turn them and keep using them.
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Old Jun 13, 2011 | 09:53 AM
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Originally Posted by Belgian1979vette
Checked runout again after cleaning thoroughly the inside of the rotor : 0.021".

What do you think, replacing them or having them machined. I guess i will be replacing and going thru the shimming procedure. Sadly it's difficult to get the appropriate shims here.
I would check the runout of the spindle first,the runout might not be in the rotors.
Considering the difficulty in getting rotors I would try to shim a .010 out rotor before buying a new one.
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Old Jun 13, 2011 | 10:03 AM
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Originally Posted by ...Roger...
I would check the runout of the spindle first,the runout might not be in the rotors.
Considering the difficulty in getting rotors I would try to shim a .010 out rotor before buying a new one.
And as always, the rotors must be turned while attached to the spindle. Machining them separately is a waste of time and material.

Try indexing them first.
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Old Jun 13, 2011 | 10:14 AM
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I have to disagree with my canadian friend, I have the original on my car and I had them turned on a good brake lathe and never had an issue , your rotors are not bad, just do a light cut and your good to go.Ron
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Old Jun 13, 2011 | 10:24 AM
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I have to say I've never understood this idea of having rotors machined on the spindle.

If the spindle doesn't run true, either the bearings had it, the spindle is bent or the hub face isn't flat.

I'd much rather cure these issues and be able to have the rotors machined off the car. To me getting rotors machined on the spindle, or shimming the rotor is a bubba fix, sorry guys.
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Old Jun 13, 2011 | 10:35 AM
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Originally Posted by Ron Rail
I have to disagree with my canadian friend, I have the original on my car and I had them turned on a good brake lathe and never had an issue , your rotors are not bad, just do a light cut and your good to go.Ron
You got lucky , most spindle faces are not perfect.
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Old Jun 13, 2011 | 10:37 AM
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Originally Posted by Golden
If the spindle doesn't run true, either the bearings had it, the spindle is bent or the hub face isn't flat.
Exactly , and they come from the factory in most cases like that.
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Old Jun 13, 2011 | 10:52 AM
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The spindles aren't perfect...but they should be fairly true. If you get the rotors turned on a well set-up lathe, and you have "runout" in them when installed on the spindle...you need to check out the spindle. It gets checked out the same way (except you can really check runout and perpendicularity on it).
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Old Jun 13, 2011 | 10:56 AM
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Whats fairly true,.002-.003 ? Whats that out at the rotors outside edge ?
I really think most do not understand how difficult keeping inside .004 is in this particular assembly.
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