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Arcing at the plug boots

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Old Dec 10, 2011 | 11:11 PM
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Default Arcing at the plug boots

Came back from a short cruise around the neighborhood, and was checking out the engine when I turned the lights out checking for arcing...and sure enough the wires are arcing right at the plug....all eight of them Let the engine cool a bit, removed the boots and applied dielectric grease to each boot....same result There's a weak link in the ignition system somewhere, but before I go buying parts I want the Forums opinion on this

The System:
MSD tach drive distributor
6A box
8mm MSD Heli-core wires
AC 41-629 plugs gapped at .035
Blaster 2 coil

Everything is about eight years old with maybe 6-7000 miles on them except the plugs, cap, rotor which are ~ 3 years

Any suggestions?
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Old Dec 10, 2011 | 11:26 PM
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any chance you have headers and the wires are fried?
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Old Dec 10, 2011 | 11:35 PM
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I have Hooker Comps, but the wires are not burn't
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Old Dec 10, 2011 | 11:43 PM
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try checking the resistance of the wires per this link

http://www.msdignition.com/page.aspx?id=3302
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Old Dec 10, 2011 | 11:43 PM
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The weak link is where they are arcing. It is possible that you have too wide a plug gap causing a high firing voltage, too high for the plug wire insulation/boots, but I would think you are on top of that kind of thing and they would have to be pretty wide for them to exceed the insulation capacity of a good quality/good condition plug wire and boot.

Replace the boots and/or wires with a better quality silicone boot.

Steve g
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Old Dec 10, 2011 | 11:58 PM
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Originally Posted by MelWff
try checking the resistance of the wires per this link

http://www.msdignition.com/page.aspx?id=3302
Sounds like a good tomorrow job

Originally Posted by Steve2147
The weak link is where they are arcing. It is possible that you have too wide a plug gap causing a high firing voltage, too high for the plug wire insulation/boots, but I would think you are on top of that kind of thing and they would have to be pretty wide for them to exceed the insulation capacity of a good quality/good condition plug wire and boot.

Replace the boots and/or wires with a better quality silicone boot.

Steve g
.035 shouldn't be too wide, wouldn't think so anyway
Would the age/exposure to heat of the wires be an issue rather than mileage?
Any recommendations for a good wire/boot combo?
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Old Dec 11, 2011 | 12:49 AM
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No, a .035 gap is not going to be the problem. While high resistance in the wires will raise the firing voltage it's usually that they quit conducting when they fail rather than the voltage rising and the insulation factor at the boot failing.

Like so many rubber parts, age and exposure are far more important than mileage. I'd actually say that in most cases, mileage is of no consequence.

Steve g
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Old Dec 11, 2011 | 08:25 AM
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I would replace the wires. If the arching is at the boots the high heat from the headers has likely caused the boots to deteriorate, even if it's not visible to the eye.
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Old Dec 11, 2011 | 08:54 AM
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Originally Posted by capevettes
I would replace the wires. If the arching is at the boots the high heat from the headers has likely caused the boots to deteriorate, even if it's not visible to the eye.


I had this problem. Even thought the boots looked okay, upon much closer inspection, I found cracks in the boots. It was weird because parts of the boot were still soft, while other areas were hard and literally crumbled in my hands! You can buy replacement boots from MSD and change them out, at least that is what I did.
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Old Dec 11, 2011 | 09:50 AM
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Hi

Had the same problem and replacing the wires solved it.

It is strange how long the arc can be, I saw up to 2 inch long arcs all across the plug boot and the engine still kept running.
Seems to be only a part of the spark that bypasses the plug gaps.

I also was under the impression that the spark would take the easiest way with the lowest resistance, but this seems not to be necessarily the small air gap of the plugs tips.

Rgds. Günther
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Old Dec 11, 2011 | 10:10 AM
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Thanks for all the replies, looks like I'll be replacing the wires
Anyone see any reason why these wouldn't work?

http://www.summitracing.com/parts/MSD-31233/

I looked at replacing just the boots, but with what I have to go through to get to the wires, only to have them possibly be too short when I'm done....may as well replace all with new wires
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Old Dec 11, 2011 | 06:01 PM
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Randy,

I used the Accel wires with the hard ceramic boots on the blue beast to cure the arcing problem. 1 and 3 are the worst with the Hookers and since they were installed, no more problems.

On another note, what was the energy part number on the urethane tranny mount you installed?
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Old Dec 11, 2011 | 09:22 PM
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Originally Posted by 1Fordman
Randy,

I used the Accel wires with the hard ceramic boots on the blue beast to cure the arcing problem. 1 and 3 are the worst with the Hookers and since they were installed, no more problems.

On another note, what was the energy part number on the urethane tranny mount you installed?
Already bought the wires through Summit.....they should be here Tues

Had to look up the mount on the ES website since I threw the box away 3.1108 G is the number
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Old Dec 12, 2011 | 05:23 PM
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same problem 2 times a year... im going the ceramic boots also.... im sick of putting on new wires every 6 months.... send em back buddy.... get the ceramics... jmho.
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Old Dec 12, 2011 | 07:24 PM
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Originally Posted by pauldana
same problem 2 times a year... im going the ceramic boots also.... im sick of putting on new wires every 6 months.... send em back buddy.... get the ceramics... jmho.
I switched to ceramic boots 3 or 4 years ago after replacing wires 2-3 times a year. I am still running the original ceramic boot wires. WELL worth the investment.
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Old Dec 12, 2011 | 09:00 PM
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Found an Accel set

http://www.summitracing.com/parts/ACC-9001C/

This what you guys have in mind?
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Old Dec 12, 2011 | 10:35 PM
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That's the ones but I went with the 135 degree ceramic ends, they're easier to grab onto to get them off the spark plugs.
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Old Dec 12, 2011 | 11:26 PM
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Originally Posted by 682XLR8
Found an Accel set

http://www.summitracing.com/parts/ACC-9001C/

This what you guys have in mind?
yea, but i wish they came in red!!!
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Old Dec 13, 2011 | 12:14 AM
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Originally Posted by 1Fordman
That's the ones but I went with the 135 degree ceramic ends, they're easier to grab onto to get them off the spark plugs.
I have my wires routed behind the heat shields on the block, under the headers, so 90's are about my only choice

Originally Posted by pauldana
yea, but i wish they came in red!!!
MSD would probably sue'em

Last edited by 682XLR8; Dec 13, 2011 at 12:20 AM.
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Old Dec 13, 2011 | 12:18 AM
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OK, Accel ceramic boots it is.....when my order from Summit gets here tomorrow, right back to Summit it goes, after I take my new plugs out of the box and an updated order goes in...
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