Question about headers
I am obviously very skeptical about any of his opinions so I was wondering what you all thought. I am mostly looking for a setup that allows me to have a conversation or listen to the radio at highway speed. No stip, track, or shows. I am planning on $500-1000. Just want it to run well without sounding like a Harley.











Not only is there a big difference in performance between stock (including "Ram's Horns") manifolds and headers, but there's a big difference in performance between various header designs and diameters - I've posted some of those dyno results here before.
As with anything related to performance, everything is a compromise. The factory uses certain equipment (such as cast manifolds) because it provides a reasonable level of performance with good reliability at a marketable cost.
Headers, on even a mildly modified engine, will outperform the cast iron manifolds by about 15 horsepower. I've documented power differences between different header manufacturers and header diameters of over 10 horsepower. This occurs with a sacrifice in ground clearance, sound level, and reliability (headers can rust through, leak, get dented, and tend to hang low). Headers will also require a re-tune of the carb to obtain the best performance level.
If you want a reliable, quiet, comfortable ride and don't care about a 15 hp change, stay with the cast iron Rams Horns - they'll run just fine at a much lower total system cost. If you're squeezing the car for a bit more power, headers are an effective way of gaining an edge.
Lars
doug
oh and motor is mild build (350 hp?) so flowing more for me would prob be moot point.
And for the first time i get to use a quote from another thread about shorty headers:
C3Paul:
In his words: You have built a fantastic street engine, why on earth would you want to kill it with your toy, shiny short headers?
Time to buy new long headers!
If your referring to my response pay attention! I said 2.5 Rams which is not what our C3's came with! I didn't say they made as much power either! Just was not that much difference over all on the street. But then I guess you know how to build and drive the fastest thing on the street huh? NOT! Sorry I responded to this as it was just not worth the time!
The Best of Corvette for Corvette Enthusiasts
Here are the engine dyno results performed at Britco:
Headers with 1 5/8 primary tubes:
458.0 ft/lbs @ 4100 rpm, 398.6 hp @ 5500 rpm
Dorman 2.5" Reproduction Corvette style exhaust manifolds (not ported)
426.5 ft/lbs @ 4000 rpm, 370.9 hp @ 5300 rpm
I would have liked to try other combinations, but getting this small amount of data was expensive enough.
Hope this helps
And yes I can build a pretty hot street setup so what about it?
Here are the engine dyno results performed at Britco:
Headers with 1 5/8 primary tubes:
458.0 ft/lbs @ 4100 rpm, 398.6 hp @ 5500 rpm
Dorman 2.5" Reproduction Corvette style exhaust manifolds (not ported)
426.5 ft/lbs @ 4000 rpm, 370.9 hp @ 5300 rpm
I would have liked to try other combinations, but getting this small amount of data was expensive enough.
Hope this helps
That was good real info. One will find the larger the displacement of the engine the worst these numbers will be, at the same time the milder the engine and less cubic inch the engine is the less the impact there is from a given size exhaust. But still good info you did here.
Here are the engine dyno results performed at Britco:
Headers with 1 5/8 primary tubes:
458.0 ft/lbs @ 4100 rpm, 398.6 hp @ 5500 rpm
Dorman 2.5" Reproduction Corvette style exhaust manifolds (not ported)
426.5 ft/lbs @ 4000 rpm, 370.9 hp @ 5300 rpm
I would have liked to try other combinations, but getting this small amount of data was expensive enough.
Hope this helps
I've been looking for years to find concrete numbers that show the difference between the 2.5" Ram Horns vs headers.
I'm a big fan of using the stock manifolds on my C3 but my builder told me that with my 500-ish HP 409 SBC, my 2.5" manifolds would be leaving about 40 HP/TQ on the table and your numbers seem to support that.
Now I'm in the process of installing coated headers. I hope the power difference is worth the hassle.
Thanks!

Elm
As far as the "X" pipe is concerned, I had a custom shop do my exhaust with an "X" pipe and didn't like the way the exhaust hung in the "X" area so I had him remake it with a crossover pipe instead. It's very difficult in the limited space between the ends of the collectors and the crossmember to make a good smooth transition. I'm not saying it can't be done, I've seen pictures of some good installations on here, just my shop was having trouble making it the way I wanted it. I've read some comments on the crossover pipe being a little less efficient but does make a nice difference in the tone of the exhaust. Everyone has their own preference on mufflers, I run Dynomax Super Tubo's and find them to be quiet enough for nice highway crusing but still offer a mellow tone. There are definately NOT loud!
I can't comment on the header vs. rams horn hp topic, sounds like you have some good real world data from others. I never ran rams horns with my current setup so can't compare. Some advice I would give is don't let the shop install a 1 piece welded exhaust, if you ever have to remove the exhaust system for work, you'll have to cut it and then have it rewelded. I used band clamps just after the crossmember to join the exhaust, I've had it apart several times and it works great. A little red RTV around the pipes just in case there's a potential for a leak.


edit: Oops! Forgot to add the link! Here it is:
http://www.carcraft.com/techarticles...t/viewall.html
Keep the shiny side up!

Scott
Last edited by scottyp99; Mar 23, 2012 at 02:21 AM.











