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How do I support the engine during plug wire change?

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Old Jul 12, 2012 | 03:11 PM
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Default How do I support the engine during plug wire change?

Hi All,

I have read many threads. I know many reroute their wires and I may do the same. I bought AC Delco, and I know they are long so to reroute may look bad because I still have stock manifolds so to go up is not easy as with headers.

I may just reroute thru the wire protectors on the block. I cut and pulled hard to get the old out.

I need to remove the 2 motor mount bolts on either side to get the wires between the mounts/block (I dont want to remove boots). I suppose I need to support the engine somehow? I cant just jack it on the oil pan. I didnt see a nice option to support engine. Any thoughts?

Thanks
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Old Jul 12, 2012 | 03:14 PM
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A jack beneath the engine (carefully) will support it.

Why not cheat? Remove a boot from one end of the plug wire and snake it through the engine mount. Slip the boot back on once you get it routed.

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Old Jul 12, 2012 | 03:16 PM
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Originally Posted by Easy Mike
A jack beneath the engine (carefully) will support it.


On the oil pan? Thats not risky? I dont know! I could try it on a curved portion but it scares me.....lol

Well my old wires were very hard to pull thru, even when cut in half, so I assumed they fit was too tight to remove boot and snake thru??
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Old Jul 12, 2012 | 05:02 PM
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When I was detailing my motors, one of them I left the oil pan on because it had been redone a few years before.
For that one I made a cradle out of 3/4" plywood and 2X3s.
Fit right behind the power steering cylinder and supported the motor on the oil pan flanges/bolts.
But I was jacking the motor as high as I could.
For your needs, tho, I too think you could jack up against the pan sump. Use a piece of wood to jack against. And don't put a lot of force against it. Make sure you're actually raising the motor off the mounts.
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Old Jul 12, 2012 | 05:22 PM
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Hi jw,
Have you tried putting the distributor end of the wire through the mount and then leading it to the distributor??
The distributor boot is smaller and squishier than the sparkplug end boot.
Regards,
Alan
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Old Jul 12, 2012 | 05:28 PM
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And, unless the distributor end caps are molded-in [usually they are not], you can remove them easily, put a wrap of blue painter's tape on the end, feed it through the mount and shielding, remove the tape, re-install the cap, and plug it on the dizzy cap.
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Old Jul 12, 2012 | 07:03 PM
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tape a coat hanger to the old wire then use it to pull the new one
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Old Jul 12, 2012 | 08:57 PM
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Better yet...just tape the new one to the old one before you pull the old one out. You get both tasks accomplished with just one action.
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Old Jul 12, 2012 | 09:31 PM
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Originally Posted by Alan 71
Hi jw,
Have you tried putting the distributor end of the wire through the mount and then leading it to the distributor??
The distributor boot is smaller and squishier than the sparkplug end boot.
Regards,
Alan
Yep. What he said.

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Old Jul 12, 2012 | 09:55 PM
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with some patience, and wd40, you can get plug boots almost 2x the size of stock through the motor mounts, without moving the engine.
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Old Jul 13, 2012 | 07:24 AM
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Default Spark Plug Wire Replace Tip

FWIW, when I did this job, I did not jack the engine. Instead, I removed the boot from the distributor end, tied some small but sturdy nylon string to the brass connector, then pulled the wire out from the bottom. This does take some patience as the wire sometimes needs to be "coaxed" through the lower shield. Once removed, I had the string in place to pull the new wire back thru in the opposite direction from when I pulled the old one out. I did each wire this way, one at a time. I might have removed the upper shields - just can't quite remember any more.

Not an easy job, and one that works MUCH better if you have one person working from above and another working from beneath, each helping to jockey/slide the wires out/in. In my case, I had the car on the lift, raised approx 3 1/2 feet - just enough for the "beneath" man to sit on a creeper and work, while the "above" man stands on a step ladder to work. This way, a "push/pull" method can be used. Some WD-40 was used to lubricate the boot for removal/replacement.

A couple/few hour job, but much satisfaction when complete!

Hope this helps. Good luck on your project...

Last edited by redrdstr72; Jul 13, 2012 at 10:27 AM.
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Old Jul 13, 2012 | 08:14 AM
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I changed mine without jacking anything up. I did 90% of the work from under the car.
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Old Jul 13, 2012 | 09:33 AM
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Originally Posted by 7T1vette
Better yet...just tape the new one to the old one before you pull the old one out. You get both tasks accomplished with just one action.
a big amen on this one
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Old Jul 13, 2012 | 10:19 AM
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You can safely jack up the engine using the oil pan. I used a 4x4 a jack and placed it against the lowest part of the pan. I did this to work on the tranny and clutch. You can then put jack stands on the 4x4 for long term holding.

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Old Jul 13, 2012 | 11:38 AM
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I'll try to find my old thread....
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Old Jul 13, 2012 | 11:40 AM
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http://forums.corvetteforum.com/c3-t...e-routing.html
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Old Jul 13, 2012 | 12:34 PM
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Default How do I support the engine during plug wire change? Reply to Thread

Originally Posted by redrdstr72
FWIW, when I did this job, I did not jack the engine. Instead, I removed the boot from the distributor end, tied some small but sturdy nylon string to the brass connector, then pulled the wire out from the bottom. This does take some patience as the wire sometimes needs to be "coaxed" through the lower shield. Once removed, I had the string in place to pull the new wire back thru in the opposite direction from when I pulled the old one out. I did each wire this way, one at a time. I might have removed the upper shields - just can't quite remember any more.

Not an easy job, and one that works MUCH better if you have one person working from above and another working from beneath, each helping to jockey/slide the wires out/in. In my case, I had the car on the lift, raised approx 3 1/2 feet - just enough for the "beneath" man to sit on a creeper and work, while the "above" man stands on a step ladder to work. This way, a "push/pull" method can be used. Some WD-40 was used to lubricate the boot for removal/replacement.

A couple/few hour job, but much satisfaction when complete!

Hope this helps. Good luck on your project...
I agree. I changed the wires on my 78 by removing the boots and fishing them through the mounts. It was a little time consuming, but certainly not impossible.

Dan
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Old Jul 13, 2012 | 01:42 PM
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Originally Posted by RedZR
...It was a little time consuming...
That's the polite phrase for PITA.
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Old Jul 13, 2012 | 11:24 PM
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Hi all! Thanks for all the tips! I know this has been covered before. I appreciate all the info! Im new to the vette scene and impressed by the help offered on this site!

Im going to get these wires installed this weekend using all the tips above -I will post progress soon! Kinda looking forward to this job being finished....lol.

Thanks again - will post progress in a day or two!
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Old Jul 15, 2012 | 10:30 PM
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Another job done and close to driving my new 81 !!!

First, THANKS for the removing the boot trick. I removed the boot from the plug wires and yes, I was able to snake them thru the mounts!! I will say I worked and worked but couldnt get the wires thru the passenger side protector tray on the block. I had to remove the starter bolts and tilt the starter to the side, then route the wires, then tighten starter back up. Not too bad of a job tho. Time consuming but its done!!! And correctly!! Thanks again all!
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