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Old Dec 7, 2012 | 06:41 PM
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Default Headlight System Question

I found a bunch of headlight system posts, but none with this question / issue(?).

I just fixed up the headlight system and the lights open and close with the switch and under dash bypass the way they should. FYI - new headlight switch, actuator seal kit, new actuator relay, new check valve. Car is a '77 if that helps. Have checked all vacuum lines and they are in good shape. Vacuum tank is bypassed as it does have a leak somewhere - have not nailed that down yet.

When I open or close the headlights, the rpm raises a small amount - about 100 - 150 rpm. RPM drops back to normal idle as soon as they are full open or closed. Would seem to be a vacuum leak somewhere, unless this is typical of the system?

Thanks for any advice,
Adam
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Old Dec 7, 2012 | 07:10 PM
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Since your headlight actuators are using vacuum, the engine leans out for a short time till the vacuum stabilizes again.
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Old Dec 7, 2012 | 07:14 PM
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Originally Posted by '75
Since your headlight actuators are using vacuum, the engine leans out for a short time till the vacuum stabilizes again.
Thanks for the response on this '75. I thought and was hoping that was the case. The rpm increase was so small and that's why I asked.

Guess they are working perfectly then!

Adam
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Old Dec 7, 2012 | 07:57 PM
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I have never noticed the idle speed change when my headlights raise or go down. I have been playing with this car for 42 years, so I'd notice something like the idle speed increasing like you say yours does.

It would seem to me that you have a vacuum leak on the operation side, as opposed to the control side. Ideally, when you operate the headlight vacuum system, you're only drawing a small amount of air; the volume of the two actuators and the connecting hoses.

Good luck finding the problem,
Pete
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Old Dec 7, 2012 | 08:08 PM
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That makes sense Pete. I'm wondering if it's because I had to bypass the vacuum tank (leak somewhere in it) and I'm running direct?

Thanks for the response!

Adam
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Old Dec 7, 2012 | 08:20 PM
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Originally Posted by AdamMeh
That makes sense Pete. I'm wondering if it's because I had to bypass the vacuum tank (leak somewhere in it) and I'm running direct?

Thanks for the response!

Adam
Yes, this is the reason, you wouldn't notice with the vacuum reservoir in the system.
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Old Dec 7, 2012 | 08:46 PM
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Originally Posted by '75
Yes, this is the reason, you wouldn't notice with the vacuum reservoir in the system.


This is one of the inherited traits of no reservoir... You could use the 1980-1982 style tank and mount it somewhere between the lamps under the nose.
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Old Dec 7, 2012 | 10:18 PM
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Thanks guys! I appreciate the feedback and advice.

Wilcox, I was considering that today. I would still like to test the tank and see if I can find the leak. Going to use a tiny bit of AC compressor oil with dye in it. Should show me where the leak is when I pressurize the tank.

Thanks again!

Adam
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Old Dec 7, 2012 | 10:26 PM
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Are you sure the reservoir tank has a leak? Or, could the check valve in the line going to the tank be defective? If the check valve is bad, the tank will only hold vacuum level while at idle.

The vacuum reservoir tank and a good check valve need to be in place for the system to work as intended. It will work without either...but not that well.
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Old Dec 7, 2012 | 11:31 PM
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Hey 7T1,

The check valve is new and I tested it - only allows airflow in one direction. The tank won't hold pressure with a vacuum applied and the headlights were really struggling to open when I had it hooked up. Bypassed it and the lights come up nice and smooth - still have a little bit of the lazy eye thing going on, but not bad. The car took a hit to the right front at some point in its life, so I'm guessing that it damaged the tank as well.

Adam

Last edited by AdamMeh; Dec 7, 2012 at 11:33 PM.
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Old Dec 8, 2012 | 01:42 AM
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Well, if you really have a leaky reservoir tank, it is doing you no good. But, those can be easily patched...from the outside, if you can find where the leak is located. The 'lazy eye' syndrome is almost always due to worn out relay valves.
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