C3 Tech/Performance V8 Technical Info, Internal Engine, External Engine, Basic Tech and Maintenance for the C3 Corvette
Sponsored by:
Sponsored by:

68 headlights removal

Thread Tools
 
Search this Thread
 
Old Jan 19, 2013 | 11:21 PM
  #1  
Hub454's Avatar
Hub454
Thread Starter
Advanced
 
Joined: Oct 2012
Posts: 81
Likes: 0
Default 68 headlights removal

I am taking my car apart for paint and need to know how to take out the whole headlight assembly at once. Also I pushed them up by hand now how do I manually close them? The lines are not hooked up any more.
Reply
Old Jan 20, 2013 | 06:35 AM
  #2  
scottw's Avatar
scottw
Burning Brakes
20 Year Member
 
Joined: Oct 2001
Posts: 1,241
Likes: 4
From: Okinawa Okinawa
Default

You need to look at your AIM, or get one if you don't. Shows how it was put on in the production line.

I did a search for headlight assembly removal. There is about 20 threads. Here is one.
http://forums.corvetteforum.com/c3-t...-question.html

I'm sure someone like Alan or birdsmith will come on today and help you more than I did.
Reply
Old Jan 20, 2013 | 09:48 AM
  #3  
Easy Mike's Avatar
Easy Mike
Team Owner
Supporting Lifetime
20 Year Member
 
Joined: Jun 2000
Posts: 38,923
Likes: 1,482
From: Southbound
Cruise-In II Veteran
Default

You may not be able to get them through the grille opening as complete units. Leave them in for paint.

Reply
Old Jan 20, 2013 | 05:24 PM
  #4  
Alan 71's Avatar
Alan 71
Team Owner
15 Year Member
Active Streak: 120 Days
Community Influencer
Top Answer: 5
 
Joined: Sep 2006
Posts: 31,270
Likes: 4,362
From: Westminster Maryland
Default

Hi,
It's quite a difficult job to remove the entire head light mechanism and frame without damaging the edges of the headlight doors or headlight openings in the hood surround. It's even more difficult to get them back in place without damaging your new paint.
Depending on what caliber paint job you're treating your car to, you may want leave them in place. If you disconnect the actuator rod clevis from the headlight mechanism you'll be able to open and close the doors easily and your painter will be able to paper and tape as he sees fit.
Whatever you decide to do I wouldn't do ANYTHING without having the 68 Assembly Instruction Manual in front of me.
Good Luck!
Regards,
Alan
Reply
Old Jan 20, 2013 | 09:01 PM
  #5  
Hub454's Avatar
Hub454
Thread Starter
Advanced
 
Joined: Oct 2012
Posts: 81
Likes: 0
Default Headlights removed

You guys were right it is a challenge but I did get the whole assembly out to night with a few scratches around the edges. I had taken the grills and bumper off. Next which was the biggest challenge of taking the radiator support out. 3.5 hrs on this one. It had never been out and some of the bolts were complete rust. Next unbolt the u shaped surround 3 bolts on the top one on a bracket on the bottom. The unbolt the headlight stop. Next put the light down turn 90 degrees and slide out through the engine compartment. I also had to unbolt the horn. Now that its out I took off the the top for paint. When I put it back in I will bolt the u shape surround in the slide the top in place then tighten the Allen set screws and the pivot on the inside of the lights. I will keep you posted. I started tearing the car down yesterday for a restrore. I have gone back and forth on pulling the body off.
Reply
Old Jan 21, 2013 | 11:58 AM
  #6  
Easy Mike's Avatar
Easy Mike
Team Owner
Supporting Lifetime
20 Year Member
 
Joined: Jun 2000
Posts: 38,923
Likes: 1,482
From: Southbound
Cruise-In II Veteran
Default

Originally Posted by Hub454
...I have gone back and forth on pulling the body off...
FWIW: Unless 100% necessary, never separate a factory installed body from the frame. You can do a very thorough restoration without separating the two.

Reply
Old Jan 21, 2013 | 10:41 PM
  #7  
Hub454's Avatar
Hub454
Thread Starter
Advanced
 
Joined: Oct 2012
Posts: 81
Likes: 0
Default Body Off

I have decided not to pull the body off. I spent most of the day taking off the sidepipes and unbolting tranny/drive shaft to pull the engine. It sure is tough tearing apart a car that drove well and look good to begin with. I am just corvette crazy and want to make it better.
Reply

Get notified of new replies

To 68 headlights removal





All times are GMT -4. The time now is 02:52 PM.

story-0
10 Ugly Corvettes That We Still Kinda Love

Slideshow: 10 ugly Corvettes that we still kinda love.

By Joe Kucinski | 2026-06-03 10:34:17


VIEW MORE
story-1
Top 10 Most Expensive Corvettes Ever Sold on Bring A Trailer

A lot of money has changed hands at the online auction house over the years.

By Brett Foote | 2026-06-03 10:21:50


VIEW MORE
story-2
10 Things Every Corvette Owner Needs (2026 Edition)

Slideshow: 10 great gifts Corvette enthusiasts actually want for Father's Day!

By Michael S. Palmer | 2026-06-03 15:43:40


VIEW MORE
story-3
8 Most "Only Corvette Owners Understand" Quirks and Problems

Slideshow: These are the quirks, annoyances, and oddly lovable problems that every Corvette owner eventually learns to live with.

By Pouria Savadkouei | 2026-05-28 09:31:39


VIEW MORE
story-4
10 Reasons the C6 Z06 is Still A Performance Benchmark After 20 Years

Slideshow: 10 reasons why the C6 Z06 is still a performance benchmark after 20 years.

By Joe Kucinski | 2026-05-27 17:20:09


VIEW MORE
story-5
How Much Horsepower Every Corvette Engine "LOST" in 1972

Slideshow: How much horsepower every Corvette engine lost in 1972.

By Joe Kucinski | 2026-05-27 16:54:53


VIEW MORE
story-6
Top 10 DOs and DON'Ts for Protecting Your Convertible Top!

Slideshow: How to Protect A Convertible Top: 10 DOs & DON'Ts

By Michael S. Palmer | 2026-04-03 00:00:00


VIEW MORE
story-7
Top 10 Most Explosive Corvettes Ever Made: Power-to-Weight Ratio Ranked!

Slideshow: The 10 most explosive Corvettes ever built based on power-to-weight ratio.

By Joe Kucinski | 2026-05-20 07:23:03


VIEW MORE
story-8
150 hp to 1,250 hp: Every Corvette Generation Compared by the Specs That Matter

Slideshow: From C1 to C8 we compare every Corvette generation by the numbers.

By Joe Kucinski | 2026-05-12 16:54:12


VIEW MORE
story-9
8 Coolest Corvette Pace Cars (and Replicas) of All Time

Slideshow: Some Corvette pace cars became collectible legends, while others perfectly captured the look and attitude of their era.

By Verdad Gallardo | 2026-05-11 09:50:51


VIEW MORE