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I did a bad thing...

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Old Apr 27, 2013 | 05:44 PM
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Default I did a bad thing...

The other end is in the snout of the crankshaft. Overtightened the damper tool (left the prybar in the flywheel).

I think the engine now has to come out (crank repair/replace).

Don't ask me how disgusted I am with myself right now.
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Old Apr 27, 2013 | 06:31 PM
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I have had this happen to me also...and I did not need to remove the engine to get the piece out of the end of the crank. Left hand drill bit and an "easy-out".

DUB
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Old Apr 27, 2013 | 06:32 PM
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Is the broken off threaded part bottomed tightly into the crank? I am thinking that it is not. Broken off part should be loose in the crank and may be easy to back out. Is it hollow or solid? Take a screw driver or easy out and see if you can grip it and back it out. mike...

DUB beat me.
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Old Apr 27, 2013 | 06:36 PM
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Before you get that drastic, get yourself a thick washer just the size or slightly smaller than your balancer bolt. Have someone with a mig welder weld the centre of the washer to the balancer bolt stub. Obviously you don't want to weld to the crank. Make sure and fill the entire center with weld. Now weld a fair size nut to the washer. Let the whole thing cool; which will let it shrink slightly. You should now be able to carefully back the bolt stub out of your crank.

Last edited by Ben Lurkin; Apr 27, 2013 at 06:40 PM.
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Old Apr 27, 2013 | 07:37 PM
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Good advice. I'll see if I can take needle nose pliers to the piece to see if it is loose in the threads. It is sort of 'sunk' in the snout as the piece twisted off deeper in the crank.

May have to use the easy out or welder option. Perhaps I can hire the repair via Angie's list if it comes to that.

Thanks!
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Old Apr 27, 2013 | 07:41 PM
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It is deep in the crank. Busted off just above the threaded part.

It will take either the left-hand thread easy out or the weld-option.
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Old Apr 27, 2013 | 07:56 PM
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Same thing happened to me using a China made install tool and not much effort.
I removed mine with an eazy out. The bolt never breaks off square so you will not be able to drill a hole on the stud. I used a 7/16 socket head cap screw. The threaded end fit into the hole in the crank. Cut the thread end so it just touches the broken stub in the crank and the shoulder of the head bottoms on the end of the crank. Drill a 1/8" hole through the center of the bolt. You now have a drill guide to drill a hole in the center of the stub. Go to an industrial supply house or Graingers and get a 1/8" Left Hand drill bit.
If you are lucky the left hand bit will back out the stub. Make sure you run your drill in reverse! If not keep drilling at least 1/2" into the stub. Use the eazy out and back it out.
BTW, I bought the install tool from Summit. I called them and they credited the cost toward a better one made in the US and discounted it and shipped for free with a return shipping label for the busted one. Great customer service!
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Old Apr 27, 2013 | 08:16 PM
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Originally Posted by texasbaehr
Same thing happened to me using a China made install tool and not much effort.
I removed mine with an eazy out. The bolt never breaks off square so you will not be able to drill a hole on the stud. I used a 7/16 socket head cap screw. The threaded end fit into the hole in the crank. Cut the thread end so it just touches the broken stub in the crank and the shoulder of the head bottoms on the end of the crank. Drill a 1/8" hole through the center of the bolt. You now have a drill guide to drill a hole in the center of the stub. Go to an industrial supply house or Graingers and get a 1/8" Left Hand drill bit.
If you are lucky the left hand bit will back out the stub. Make sure you run your drill in reverse! If not keep drilling at least 1/2" into the stub. Use the eazy out and back it out.
BTW, I bought the install tool from Summit. I called them and they credited the cost toward a better one made in the US and discounted it and shipped for free with a return shipping label for the busted one. Great customer service!
My Comp Camps install tool came from Summit also. I'll check on getting the replacement/credit.

Looks like I have a good job for my drill press. I have a bunch of cap screws and will see if one is the right size, cut it to length and drill the 1/8" guide hole in it.

Good info. Thanks for sharing.

Last edited by TedH; Apr 27, 2013 at 08:23 PM.
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Old Apr 27, 2013 | 09:42 PM
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Originally Posted by TedH
My Comp Camps install tool came from Summit also. I'll check on getting the replacement/credit.

Looks like I have a good job for my drill press. I have a bunch of cap screws and will see if one is the right size, cut it to length and drill the 1/8" guide hole in it.

Good info. Thanks for sharing.
I had a Proform tool that broke. Replaced it with a Moroso which worked great.
I used my digital camera on Macro to take a photo of the end of the crank to see the broken stud inside. You can't get your head down there to see it. I also used a right angle drill so I didn't need to pull the radiator.

Good luck.
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Old Apr 28, 2013 | 06:00 AM
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Originally Posted by texasbaehr
Same thing happened to me using a China made install tool and not much effort.
I removed mine with an eazy out. The bolt never breaks off square so you will not be able to drill a hole on the stud. I used a 7/16 socket head cap screw. The threaded end fit into the hole in the crank. Cut the thread end so it just touches the broken stub in the crank and the shoulder of the head bottoms on the end of the crank. Drill a 1/8" hole through the center of the bolt. You now have a drill guide to drill a hole in the center of the stub. Go to an industrial supply house or Graingers and get a 1/8" Left Hand drill bit.
If you are lucky the left hand bit will back out the stub. Make sure you run your drill in reverse! If not keep drilling at least 1/2" into the stub. Use the eazy out and back it out.
BTW, I bought the install tool from Summit. I called them and they credited the cost toward a better one made in the US and discounted it and shipped for free with a return shipping label for the busted one. Great customer service!
Great advice, everyone!

I've done the "weld a nut on" thing before, with great success (on an approx. 1 & 1/2"-long steel bolt, into an aluminum bell housing, i.e., 14 years of galvanic corrosion [between dissimilar metals] plus road salt) but never in a crank.

texasbaehr's "drill guide" idea is brand new to me--and a GREAT IDEA, IMHO. Thanks!


To the OP:

If anyone welds on your car, make sure the battery is disconnected first. And if they don't already know to do that, I wouldn't let them weld on my car--just my .02.

Oh--I thought enthusiasm for Easy-Outs had cooled, due to the fact that if THEY break off, they're harder to drill through than the original bolt. But I can see why they're being recommended here, because the bolt in question is not frozen into place by years of rust--it should back right out. Having said that, I would buy the highest quality Easy-Out I could, to avoid any problems.

Good luck!

And please take some before and after pics, so we can help you celebrate.

Peter

Last edited by Mid-Years Forever!; Apr 28, 2013 at 06:35 AM.
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Old Apr 28, 2013 | 10:01 AM
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Will definitely take before/after's. Good point on the easy-out quality. Perhaps Sears Hardware has one. There may be a Granger store nearby too.
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Old Apr 28, 2013 | 10:14 AM
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Originally Posted by texasbaehr
I had a Proform tool that broke. Replaced it with a Moroso which worked great.
I used my digital camera on Macro to take a photo of the end of the crank to see the broken stud inside. You can't get your head down there to see it. I also used a right angle drill so I didn't need to pull the radiator.

Good luck.
Radiator is out due to the new retro roller cam swap. Will see if my old digital camera has a macro setting. If not, perhaps my smart phone has.

Tried a telescopic magnet just in case; no 'pull'. The damper will need to come back off (hope for last time). Will fabricate/drill the guide on my drill press today.
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Old Apr 28, 2013 | 02:12 PM
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Originally Posted by texasbaehr
I had a Proform tool that broke. Replaced it with a Moroso which worked great.
I used my digital camera on Macro to take a photo of the end of the crank to see the broken stud inside. You can't get your head down there to see it. I also used a right angle drill so I didn't need to pull the radiator.

Good luck.
This has to be my "worst nightmare" when doing any of this kind of work around the balancer. Especially with the motor in the car!!

So what is a good USA made brand of tool to buy?? Is Moroso good?? Any others??
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